1000L Planetary Vacuum Mixing Machine For Powder and Liquid Mixing and Dispersion

I. Equipment Features:
Applicable Scope

- Efficiently mixes and disperses a variety of standard adhesives (combining powders and liquids), resulting in a seamlessly blended, uniform material texture. It handles process viscosities up to a maximum of 1.2 million cP with consistent performance.  

- Specialized in the mixing and dispersion of common adhesives (powder-liquid combinations), delivering materials with thorough, homogeneous integration. Its operational range covers viscosities up to 1.2 million cP, making it ideal for medium-to-high viscosity formulations.  

- Achieves precise mixing and dispersion of diverse standard adhesives (powders blended with liquids), ensuring the final material boasts uniform consistency and texture. It accommodates process viscosities up to 1.2 million cP, adapting effortlessly to varying material thicknesses.  

II. Main Technical Parameters:

Lower Tank Components

l Designed total volume: 1300 L

l Effective volume: 430–1000 L

l Inner diameter: 1300 mm

l Inner depth: 1000 mm

l Material (wetted parts): 304 stainless steel

l Temperature-control jacket: double-layer on sidewall (for heating/cooling + insulation);single-layer on bottom (for heating or cooling).

l Jacket inlet connection: G1.5″, quick-open union.

lJacket cooling loop: provided by user—controlled by mold-temperature unit.

l Discharge port: one G3″ three-piece ball valve at bottom, with standard ISO quick clamp.

l Operating ambient: –10 °C to +120 °C

l Mobility: nylon swivel casters on bottom.

Agitation Components

l Operating frequency: 5–50 Hz

l Stirring power: 45 kW

l Stirrer speed: 4–44 rpm

l Planetary gearbox speed: 2–23 rpm

l Stirrer diameter: 730 mm

l Style: multi-layer blade with bottom scraper

l Material: 304

l Tip speed: 0.1–1.6 m/s

l Quantity: 2 stirrers

l Clearance to wall: 13 ± 1 mm

l Clearance to bottom: 5 ± 1 mm

Disperser Components

l Operating frequency: 5–50 Hz

l Dispersing power: 55 kW

l Speed: 120–1200 rpm

l Disperser diameter: 280 mm

l Style: serrated disc

l Material: 304

l Tip speed: 1.7–17 m/s

l Qty: 4 discs on 2 shafts

Bottom Scraper Components

l Frame: 304

l Blade: PTFE

l Speed matches planetary gearbox speed

l Detachable design

Base & Lift Components

l Construction: high-strength carbon steel

l Lift method: hydraulic cylinder

l Guide: metal rods

l Travel: ≤ 1100 mm

Upper Tank Components

l Material: 304

l Powder inlet: DN150 flange, 1 (rear)

l Quick-open manway: DN250, 1 (front)

l Liquid inlet: ISO quick clamp 1″, 1 port

l Liquid inlet: ISO quick clamp 2″, 2 ports

l Sightglass: DN165 tempered glass, 2 pcs

l Vacuum + breakvac port: ISO quick clamp 1.5″, 1

l Nitrogen inlet: ISO quick clamp 1.5″, 1

l Air release: G1.5″, 1

l Vacuum gauge port: M20×1.5 internal thread, 1

l Spare port: ISO quick clamp 1″, 1

Control System

l Electrical cabinet for VFD and low-voltage components

l Manual control panel with buttons, knobs, instruments

l Power: AC 3×380 V ±5 %, 50 Hz

l Control type: Electrical + hydraulic

l Drive/control via inverter

l Cooling: aircooled + liquidcooled, 2 kW AC, 3 kW capacity

l Control panel: push-buttons + knobs

l Digital temperature display: material temperature

l Emergency stop: 1

l Alarm functions: overtemperature alert & shutdown, disable alarm

l Speed display: panel instrument

l Power indicator: 1

l Timer: controls both dispersing and stirring

l Note: Optional HMI integration—control available via touchscreen

Safety Interlocks

l Emergency stop halts all operations

l Low-speed stirring allowed during beam descent

l High-speed dispersing only when beam fully lowered

l During operation, beam cannot rise nor tank open

l Special vacuum buffer prevents pump oil backflow

l VFD protections: overload, over-current, over-voltage, leakage, phase loss

l Beam cannot rise until tank down & vacuum released

l Mold-temperature unit remote control via RS485 Modbus RTU to PLC, Ethernet to control room

Additional Notes

l Temperature sensor: Pt100, dual probes—tank interior (on planetary axis)

l Bearings: imported for high-speed, domestic for low-speed

l Seals: Oring static; mechanical seals dynamic—domestic

l Lubricants: domestic; mechanical seal oil imported

l Hydraulic cylinder, power unit, valves: domestic

l Required user vacuum supply: ≥ 45 L/s (for 2×45 models or larger)

l Vacuum retention: –0.098 MPa hold for 24 h above –0.085 MPa

l Main motor power: > 100 kW

l Approx. weight: 14,450 kg

l Dimensions (L×W×H): 4545 × 2000 × 3810 mm (raised 4920 mm)

l Color: offwhite

l Floor loading: 2100 kg/m²

III. Spare Parts List:

IV. Site Requirements:

1000L Material Press Machine

Model Number: TMAX-YLJ1100

I. Equipment Features

Applicable Scope

Extrusion-type material discharge from container.

II. Main Parameters

1. Container Parameters

2. Structure Type

3. Lifting Method

4. Pressing Method

5. Discharge Method

6. Pressing Function Parameters

7. Container Locking Method

8. Container Transfer Method

9. Additional Information

III. List of Supplied Wear Parts