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40T-600T High Precision Electronic Ceramic Powder Servo Press Forming Machine

  • Model Number:

    TMAX-PFSC
  • Compliance:

    CE Certified
  • Warranty:

    1 Year limited warranty with lifetime support
  • MOQ:

    1
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    5 days
Product Details

40T-600T High Precision Electronic Ceramic Powder Servo Press Forming Machine

 

Introduction

The electronic ceramic powder servo forming machine uses a servo motor to drive the lead screw, which in turn drives the upper punch, mother mold and lower punch to perform high-precision up and down movements. The powder is injected into the female mold through the hopper, material pipe and material shoe to achieve fully automatic functions such as powder pressing and forming, demolding, material picking and tray loading. Pressure accuracy ±1%; Displacement accuracy ±0.01mm;

Drive mode: Pure electric, oil on top and electricity at the bottom, servo hydraulic

Formwork structure: top one bottom one, top one bottom two, top one bottom three, top two bottom two, top two bottom three, top two bottom four;

 

Product features

1. High-precision control

The servo press is equipped with an independent servo system and electrical system, capable of achieving floating pressing, precisely controlling pressure and displacement, and thus enabling high-precision shaping of fine powders. The forming accuracy can reach within 0.02mm, and the repeatability accuracy can reach within 0.005mm.

2. Flexible formwork structure

The die frame structure is diverse, including top-one-bottom-one, top-one-bottom-two, top-one-bottom-three, top-two-bottom-two, top-two-bottom-three, top-two-bottom-four, etc. It is suitable for pressing complex products with multiple section differences and multiple blind holes.

Quick effect, long service life, high quality and wide adaptability.

3. Multiple driving modes

Servo presses can adopt various drive methods, such as upper punch servo hydraulic cylinder drive + lower punch servo hydraulic cylinder drive, or upper punch AC servo motor + direct lead screw drive + lower punch AC servo motor + direct lead screw drive, etc., to ensure precise control of pressure and displacement, to meet different pressing requirements ‌.

4. Intelligent automatic molding, saving time and effort

It features fully automatic functions such as powder feeding, molding, demolding, material picking and tray loading

Record and analyze the product forming process to achieve flexible line assembly operations

5. High efficiency and stability

Efficiency and stability ‌ : The equipment operates stably, is easy to operate, and is equipped with a mechanical limit device to ensure the consistency of the products. Meanwhile, the equipment has a simple structure, is easy to maintain, and is environmentally friendly and energy-saving. ‌

 

Application

The electronic ceramic powder servo forming machine is suitable for the metal magnetic powder core industry, ferrite industry, multi-pole magnet industry: forming of powder products such as alumina, zirconia, silicon carbide, aluminum nitride, silicon nitride, and silicon oxide, such as: electronic ceramics, precision ceramics, ceramic structural components, 5G filters, fasteners, connectors, etc.

Technical parameter

Dry powder forming machine

Item

Unit

40T

63T

100T

160T

200T

Nominal force

KN

400

630

1000

1600

2000

The maximum distance point between the lower plane of the slider and the worktable surface

mm

It is determined based on the type of cross frame and the loading height

Slider operation parameters

Maximum suppressing force

KN

400

630

1000

1600

2000

Maximum return force

KN

180

100

100

160

240

Maximum itinerary

mm

350

400

400

400

400

Rapid downward speed

mm/s

150

150

160

160

160

Slow downward speed

mm/s

15

15

15

10

12

Proportional floating pressing speed

mm/s

10-15

10-15

10-15

10-15

8-15

The speed of the rear pressure suppression

mm/s

10

10

10

10

12

Return speed

mm/s

140

140

150

160

170

Ejection piston operation parameters

Maximum top force

KN

230

230

340

340

650

Maximum pulling force

KN

300

300

480

480

780

Maximum itinerary

mm

150

150

150

180

200

Lifting speed

mm/s

30

65

30

65

35

Floating downward velocity

mm/s

10-15

10-15

10-15

10-15

8-12

Return speed

mm/s

45

95

45

95

45

Operating parameters of the lower center cylinder piston

Maximum outstretched force

KN

60

60

60

60

80

Maximum retraction force

KN

35

35

35

35

50

Maximum itinerary

mm

100

100

100

120

120

Main motor power

KW

12

12

12

15

22

Working frequency

times/min

2-8

High consistency of products

mm

±0.05-±0.2

 

ceramic powder press