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Auto Stacking Machine

Double Working Station Auto Stacking Machine for Pouch or Prismatic Cell

  • Model Number:

    TMAX-ZX550
  • Type:

    Automatic Stacking
  • Dimension(L*W*H):

    2100mm (L) * 2350mm (D) * 1877mm (H)
  • Compliance:

    CE Certified
  • Warranty:

    One Year limited warranty with lifetime support
  • Shipping Port:

    Xiamen Port
  • Delivery Time:

    50 days
Product Details

Double Working Station Auto Stacking Machine for Pouch or Prismatic Cell

 

I. Function overview

The seperator is actively unwound and introduced to the stacking table through the tension mechanism; the  stacking table  drives the  diaphragm to move back  and  forth to place the pole pieces; the positive/negative pieces  are  stacked  first  and two  sets  of robotic  suction cups take the positive and negative pieces out of the two boxes on the left and stack them on the stacking table after precise positioning; after the stacking is completed, the seperator is  cut  off and the  cores  are  transferred to  the  gluing  station  by  the  robots  for  automatic gluing; at the same time, the automatic stacking of the next core begins .

 

II. Basic parameters

1. Size: 2100mm (L)   × 2350mm  (D)  × 1877mm  (H) ;

2. Power supply: 220V 50HZ

3. Air source: 0.5MPa

4. No corrosive gas, liquid or explosive gas

5. Color: Supplier's standard color sample (international warm gray 1C)

 

III.Technical parameter

1. Applicable specifications: length L370  ~ 550, width W 80 ~200mm , thickness H 8 ~ 30mm;

Tab length Q  ≤ 30mm

2. Equipment speed : 2.0 ~ 2.3S/pcs;

3. Alignment accuracy of pole piece and seperator: center deviation   ± 0.3mm;

4. Dust protection: the material box and pre-positioning are equipped with effective dust protection mechanism;

5. Reliability: positioning pins are fixed on the high-precision and frequently moving modules of the equipment 

6. Multi-piece leakage protection: ultrasonic detection of multiple pieces can effectively prevent multiple pieces from overlapping into the core .

7. Detection of the missing angle of the pole lug of the pole piece to prevent the pole piece from falling into the core due to the pulling of the tab and the missing angle.


Cell Specification:

Item

Specifications

Cell length

370-550

Cell width

80-200

Cell thickness

8-30

Tab direction

Contralateral

When the pole lug is on the opposite side L+L1≤

 

520


IV.Standard Composition

S/N

Component Name

Quantity/set

Description

1

Automatic cassette loading mechanism

2

Inserted special cassette; one set of positive and one set of negative poles, with a wide range of adjustment.

2

Pole loading assist mechanism

2

Brush and shaking mechanism; blowing and vacuuming device; anti-multi-piece

3

Pole feeding lifting mechanism

2

Reliable robot pick-up of pole pieces; automatic stop alarm for lack of material

4

Seperator tensioning mechanism

1

Diaphragm active unwinding, constant tension

4.1

Seperator deflection system

1

Unwinding correction.

5

Mechanical                      pre-positioning module

2

Mechanically precise positioning; dust collection device; and additional dust extraction mechanism

 

5.1

 

Multi-film detection

 

2

 

ultrasonic thickness detection to prevent multiple pieces from entering the core.

6

Stacking robots

2

Servo drive to ensure reliable gripping and releasing of the pole piece by the robot; servo pick-up of the material box

7

Feeding suction cup mechanism

4

Two sets of vacuum nozzle type and two sets of suction plate type

8

Stacking tables

1

Servo-driven stacking table translation and lifting: precision ball screws for reciprocal movement of the stacking table

9

Seperator blowing

1

Back blowing of the diaphragm to the other side by means of air blowing

10

Manipulator clamping module

1

Automatic transfer of the cores by manipulator

11

Seperator cut-off mechanism

1

One set of hot cutter mechanism to cut off the end roll after determining the length

12

Tape side attachment mechanism

1

All around side gluing (including the middle of the pole lug) the position and quantity of gluing can be set

13

Automatic unloading mechanism

1

Automatic core stacking and batch pick-up, reducing immediate manual requirements

14

Electrical operating system

1

Touch screen operation with buttons for emergency stop, power switch, etc.

15

Control systems

1

Electrical and pneumatic circuits are installed inside the machine to save space and facilitate maintenance

16

Rack substrate

2

Colour: computer white

17

Dustproof cover

1

1 set of aluminium plexiglass cover, with interlock switch and emergency switch

18

Dust extraction

mechanism

1

Blower for vacuuming; pre-positioning, material box

19

Vacuum system

/

Vacuum generator

 

V.Main component configuration

1.List of standard parts

 

S/N

Name

Brand

Remarks

1

Pneumatic cylinders

AIRTAC

 

2

Magnetic switches

AIRTAC

 

3

Linear guides

HIWIN/DINGHAN

 

4

Ball Screws

TBI

 

5

Servo motors / drives

QL/XINJE

 

6

Solenoid valves

AIRTAC

 

7

PLCs

OMRON/HITACHI

 

8

Sensors

DAOCHUAN /F&C

 

9

Fiber optics

KEYENCE/SUNX

 

10

Touch screens

OMRON/MCGS

 

 

Auto Stacking Machine