Solid State Battery Case Edge Cutting, Folding and Ironing Machine

I. Equipment Overview

1. Equipment Structure Diagram: 

 

2. Equipment Description (Equipment Action Process and Key Stations):

 

3. System Architecture Diagram

3.1.1 Trimming Mechanism

This mechanism consists of custom flattening wheels, cutter, and single-phase motor.

 

 

3.1.2 Folding Mechanism

The folding mechanism is composed of custom-designed first-stage folding wheel, transition wheel, and second-stage folding wheel.

 

 

3.1.3 Heat Sealing Mechanism

This unit consists of a VE cylinder and H62 brass heat-treated sealing heads (300°C), one on each side.

II. Equipment Design Requirements

1. Expected Service Life: 5 years

2. Daily Operation Time: 24 hours

3. Annual Operation Time: Continuous (non-stop)

III. Technical Specifications

1. Power Supply: 2.5 kW, single-phase 220V AC

2. Compressed Air: ≥0.5 MPa, 20 L/min

3. Compatible Battery or Electrode Dimensions:

Code	Dimension Range	Incoming Material Requirement	Remarks
A	10–260 mm	–	–
B	10–500 mm	–	–
C	<50 mm	Edge thickness: 0.12–0.35 mm	–
E	2.8–20 mm	–	–

1. Operating Environment Temperature: 10–40°C

2. Operating Environment Humidity: 30–70% RH (no condensation)

3. Operator Requirement: 3 machines per person

4. Vacuum Requirement: None

5. Cycle Time: 10 seconds per clamp cycle

6. Machine Weight: Approx. 300 kg (subject to actual)

7. Paint Color: PANTONE standard, International Warm Gray 1C

8. Machine Dimensions: L 1300 mm × W 650 mm × H 900 mm (subject to actual)

9. Noise Level: ≤75 dB

10. Availability Rate: 99.8%

11. Accuracy Requirements:

– Post-trimming burr: <0.1 mm

– Width tolerance: <0.2 mm

– Wrinkling/waving: <0.2 mm (subject to actual sealing effect)

12. Yield Requirement: First-pass yield ≥99.5% (excluding defective incoming materials)

13. Failure Rate: ≤1%

14. Speed: 3 cycles per minute

IV. Equipment Basic Functions

This equipment is suitable for synchronous dual-edge trimming, folding, and heat-sealing shaping after vacuum packaging of soft pack batteries.

– Folding mechanism adopts specially designed rollers that match the geometric groove curve of the battery edge, ensuring a perfect fold effect.

Operating Procedure:

The operator manually places the battery into the clamp.

Upon dual-hand simultaneous start, the cylinder presses down to secure the cell, then the clamp automatically moves through:

1. Edge flattening roller,

2. Rotary cutter,

3. First-stage folding roller,

4. Second-stage folding roller,

5. Third-stage folding roller,

6. Heated sealing area for heat pressing (time adjustable).

After heat sealing:

l The clamp cylinder lifts,

l A vacuum manipulator picks up the cell and places it on the conveyor,

l The clamp returns to home position,

l The next cycle begins automatically.

V. Deliverables from Seller

1. Equipment description (including action process and key station explanation)

2. System architecture diagram and equipment working principle description

3. Installation and commissioning manual

4. Operation manual

5. Maintenance manual (including consumables replacement guide)

6. Fault diagnosis guide

7. Electrical schematics and accessories

8. Final clamp drawings (not required if not applicable)

9. Main Components List:

Mechanical Parts	Electrical Parts
Cylinders: 8	Brand: AIRTAC / YSC
Linear Rails: 18	Brand: SHANGYING / DINGHAN
Ball Screws: 2	Brand: TBI / Domestic
Solenoid Valves: 4	Brand: AIRTAC
Floating Joints: 8	Brand: AIRTAC
Linear Bearings: 2	Domestic brands
Uni-directional Motors: 2	Brand: TAILI
Stepper Motor: 1	Brand: YANKONG (Domestic)
PLC: 1	Brand: Mitsubishi
HMI: 1	Brand: XINJE
Solid-State Relays: 2	Brand: USA
Sensors: 2	Brand: SHINS (SHINSHI)

10. Spare Parts and Service Life Reference

Mechanical Parts	Electrical Parts
Cutter: 2 pcs	Floating Joint: 2 pcs
Press Plate: 3 pcs	Fuse: 2 pcs
Pad Plate: 3 pcs	–

11. Accessories Delivered with Equipment

– One set of spare parts

– One set of hex wrench tools

12. Equipment Picture