11 Channels Automatic Cylindrical Cell 18650 21700 26650 32700 32650 Common Use Accepted Battery Cell Sorting Machine

 11 Channels Automatic Cylindrical Cell 18650 21700 26650 32700 32650 Common Use Accepted Battery Cell Sorting Machine

Functional Overview:

*The 5 channels sorting machine is suitable for sorting and grouping tests of batteries such as 14650, 18650, 21700, 26650, 32700, etc.

*The control system of this device adopts a combination of computer, motion controller, high-precision servo motor, and high-precision battery internal resistance tester, which has the characteristics of high precision, strong flexibility, and fast speed. It also has advantages over traditional PLC and touch screen in generating production reports, communicating and connecting with other devices, changing product models, and changing production parameters.

*The material hopper is used for feeding, with simple changeover and the ability to analyze and save battery test data. Defective batteries are uniquely removed, and sorted and paired batteries are collected by the receiving chute, making it convenient for operators to manage.

*Approximately 3200 cylindrical finished battery cells are completed per hour.

*The mechanical structure design is simple and elegant, and the system performance is stable.

*This device is particularly suitable for the fields of power batteries, 3C digital batteries, and energy storage batteries, meeting the precise assembly needs of various types of new energy battery packs while complying with international safety standards.

*Its intelligent characteristics are driving the upgrade of lithium battery manufacturing towards Industry 4.0, becoming a key equipment for battery companies to enhance their core competitiveness.

Feature:

1. Applicable battery models: cylindrical cells 14650, 18650, 21700, 26650, 32700 (optional);

2. The time required to change the model is approximately 15 minutes.

3. The device has a compact structural design, a stylish appearance, and occupies a small space;

4. Using high-quality cold-rolled sheet metal and aluminum alloy materials, with clear layers and multiple material combinations;

5. Universal movable casters allow the equipment to move freely and be easily transported;

6. Can be used in conjunction with an automatic sticker machine;

7. Can achieve MES system integration, data collection, and data uploading.

8. Scanning function: QR code, barcode (optional)

9. Internal resistance tester: Different brands and models can be selected.

Technological Process:

The battery resistance and voltage are set by the battery testing software of the upper computer, and the following functions are automatically completed by PLC:

Manual filling of batteries→wave wheel rotating feeding→belt carrying batteries→ejector cylinder jacking batteries→ test cylinder closure (test instrument uploading data, software sorting)→mechanical gripper sorting batteries. 

The equipment is equipped with acoustooptic alarm, which can be sorted to complete automatic shutdown. Full material alarm, fault alarm, etc. Operating parameters can be set according to the actual requirements of customers.

Structure of Sorter:

1) The equipment has compact and reasonable structure, beautiful appearance and small space occupation.

2) The equipment is simple to operate, and no professional training is required. The workers can easily master it.

3) The equipment is controlled by PLC + PC. PLC is responsible for battery feeding, transporting and collecting. PC is responsible for data acquisition of battery test instruments, voltage resistance classification, easy operation, high efficiency, labor saving and good product performance.

4) The equipment is made of high-quality thick cold-rolled sheet metal and aluminium profile frame.

5) The equipment is equipped with universal movable casters, which can move easily when shifting.

 

Specification：

Model	TMAX-FN-11
Power supply	AC220V ± 10%, 50Hz/60HZ
Voltage	900W
Sorting parameters	Open Circuit Voltage and AC Internal Resistance
Compressed Air Pressure	0.4 ~ 0.6Mpa
Sorting Speed	≥80PPM
Productivity	3200pcs/h
Dimension	1510x700x1360mm
Adaptation Battery	Cylindrical Battery (18650,32650,18500,26650,14500,21700 etc.)
Receiving Channel	11 channels
Internal Resistance Tester	HIOKI3561 or HK3561
Difference of  HIOKI3561 or HK3561 tester	HK 3561 tester: Measurement of Internal Resistance: Range:10μΩ-3.2kΩ Accuracy:± 0.5% rdg Range:0-6V/60V Accuracy:0.1% HIOKI 3561 tester: Resistance: 30mΩ/3kΩ, Accuracy:resistance:±0.5% rdg. ±5dgt. Voltage: 0-6V/60V Voltage:±0.01% rdg. ±3dgt.
Weight	198kg
Control component	7.5 inch touch screen, 3-axis PLC programmer
Motion device	Closed-loop stepper motor is used for shifting, accurate positioning and synchronous belt conveying the core to prevent the surface of the core from being damaged.
Feeding	Using hopper feeding mode, 500 PCS can be put in one time.
Data storage	Test data can be stored on a U disk
Scan code function	Can be customized
Automatic Online Interface	It can be customized to connect the outlet of the automatic surface cushion machine in the machine hopper to realize the automatic connection of the electric cores and save the labor cost.
Other	Customizable scanner and database data docking

Comparison of Internal Resistance Tester Parameters

Brand of internal resistance tester	Internal resistance meter model	Internal resistance measurement range	Voltage measurement range	Accuracy of internal resistance	Open-circuit voltage	Basic accuracy of voltage	Communication interface	Power	Voltage	Frequency
Domestic tester	Standard：TK3561	10μΩ/3.2kΩ	6V/60V	0.50%	Less than 20mV	0.10%	RS232C	Max 15VA	198-252V  AC	47.5-52.5Hz
HK tester	Standard：HK3561	10μΩ/3.2kΩ	6V/60V	0.50%	Less than 20mV	0.10%	RS232C	Max 15VA	198-252V  AC	47.5-52.5Hz
HIOKI tester	Standard：HIOKI 3561A	30mΩ/3kΩ	6V/60V	±0.5% rdg ±5 dgt	7V	±0.01% rdg ±3 dgt	RS232C	Max 35VA	100-240V  AC	50 Hz/60 Hz
By measuring internal resistance (AC-IR) and open circuit voltage (OCV), the quality of completed cells, modules, and battery packs can be checked. The battery cells produced in the battery cell production factory are sent to the module production factory after passing the outbound inspection. With the passage of time and bumps during transportation, adverse events may occur. After passing the warehouse inspection, integrate the battery module or battery pack.		BT3561A Small battery cells for power and small battery packs up to 60V Open voltage measurement range: 6 V/60 V Internal impedance measurement range: 30 m Ω/300 m Ω/3 Ω/30 Ω/300 Ω/3K Ω			BT3562A Used for testing large xEV cells and medium-sized battery packs up to 100V Open voltage measurement range: 6 V/60 V/100 V Internal impedance measurement range: 3 m Ω/30 m Ω/300 m Ω/3 Ω/30 Ω/300 Ω/3k Ω			BT3563A Used for testing large xEV battery packs and medium-sized battery packs up to 300 V Open voltage measurement range: 6 V/60 V/300 V Internal impedance measurement range: 3 m Ω/30 m Ω/300 m Ω/3 Ω/30 Ω/300 Ω/3k Ω

Reference Picture:

Related Machine:

2 In 1 Battery Sorting and Sticking Machine