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  • WhatsApp : +86 13003860308
  • Email : David@tmaxcn.com
  • Email : Davidtmaxcn@gmail.com
  • Add : No. 39, Xinchang Road, Xinyang, Haicang Dist., Xiamen, Fujian, China (Mainland)
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Cylindrical Cell Assembly

18650 26650 21700 32650 32700etc Cylindrical Cell Pilot Assembly Line for Cylindrical Cell Manufacturing

  • Model Number:

    TMAX-CB-pilot
  • Type:

    Semi-automatic
  • Compliance:

    CE Certified
  • Warranty:

    One years limited warranty with lifetime technical support
  • Place of Origin:

    1 year
  • Shipping Port:

    Xiamen Port
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    5 days
Product Details

Pilot Assembly Line for Cylindrical Cell Manufacturing

Ⅰ、Cylindrical Cell Pilot Line Equipment 

1. Electrode preparation 

Used to prepare the positive and negative electrodes, including machines for mixing, coating, pressing and drying the electrode materials and sheets.


2. Battery assembly

Used to assemble the positive and negative electrodes with the separator to form a battery cell, including machines for winding, welding, grooving and sealing the battery cases.


3. Electrolyte filling

Used to vaccum the battery case and fill electrolyte.


4. Formation and testing 

Used to charge and discharge the battery cell to activate and stabilize cells and evaluate the performance of final batteries.

 

Ⅱ、Cylindrical Cell Components

                          

Ⅲ、Flow Chart for how Cylindrical Cells are Assembled


Ⅳ、Production workshop


 

Ⅴ、TMAX Cylindrical Cell Pilot Line Equipment and Process

No.

Process

Equipment Name

1

Raw material baking

Vacuum Drying Oven with Tri-Level Shelf Heating Modules

2

Vacuum Mixing

Large Planetary Vacuum Mixer with Vacuum Pump and Water Chiller

3

Slurry viscosity Test

Digital Touch Screen Viscometer

4

Vacuum Mixing

Turnover Bucket
(with Lifting Flame)

5

Magnetic De-Ironing Filtration

Magnetic De-ironing Filtration System for Battery Electrode Slurry

6

Electrode Coating

3 Rollers Battery Electrode Intermittent Coating Machine

7

Waste Gas Treatment

Solvent Processing System Waste Gas Treatment Equipment

8

Roll press

Roll to Roll Pressure Controlled
Rolling Press Machine

9

Electrode Sheet Cross Cutting

Lithium Battery Electrode Sheet Cutter Machine for Battery Big Electrode
Cutting after Coating Process

10

Electrode Sheet Slitting

Battery Electrode Roll Slitting Machine

11

Sticking glue of lithium ion battery electrode

Lithium ion Battery Electrode Piece Sticking Machine

12

Tab Welding

Al Tab Ni Tag Ultrasonic Welding Machine

13

Electrode Winding

Automatic Precision Winding Machine

14

Put the cell into the battery shell, and weld the negative electrode lug and the negative electrode shell with a spot welder

Precision High Frequency Inverter DC double Pulse Spot Welding Machine

15

Short circuit tesing

Short Circuit Tester

16

The battery shell is formed by rolling groove, which is convenient for sealing.

Floor-stand Automatic Grooving Machine for Batch Processing of Cylindrical battery Castings

17

Cylindrical Cell Cap Laser Welding

Laser Welding Machine

18

Filling the electrolyte into the battery

Automatic Precision Electrolyte Injection Station for Cylindrical Cell Batteries

19

Sealing the cylindrical cell cases

Automatic Cylindrical Cell Crimping Machine

20

Cell Formation and capacity testing

512 Channel Lithium Ion Battery Tester Equipment

21

Print numbers to cylindrical cells

Continuous Small Character Ink Jet Printer

22

Remove the moisture from the battery production process to ensure the quality of the battery

Dehumidification and Drying System

23

Vacuum pumping

Monoblock Rotary-vane Vacuum Pump

24

Provide compressed gas for each battery production machine

Helical Compressor


Ⅵ、 Machine process description

Accurate mixing:

During mixing, a homogeneous coating paste (slurry) is produced that is applied to the electrode foils during the subsequent coating process.



Film coating:

Coating machine with various heating designed to produce films with consistent thickness. 



Calender:

Roll the dried electrode to reduce the thickness and increase the density.



Slitting:

Slit the positive and negative plates according to the width requirements.


Winding:

Place the electrode piece and separator on the winder for winding, and the stacking order is as follows: (separator+ positive + separator +negative ).





Welding:

Put the cell into the battery shell, and weld the negative electrode tab and the negative electrode shell with a spot welder.


Grooving:

The battery shell is formed by rolling groove,which is convenient for sealing.



Baking before injection:



Sealing:


Ⅶ、Procurement process

TMAX follows a comprehensive procurement process to ensure a seamless experience for our customers.


Initial Consultation: We have an in-depth discussion with the customer to understand their battery production requirements, machine specifications, and budget constraints.


Proposal Preparation: Based on the consultation, we create a detailed proposal that outlines our recommended battery-making machines, pricing, delivery timelines, and additional services or support.


Proposal Presentation: We present the proposal, highlighting the features and benefits of our machines, addressing customer questions, and explaining how our solution meets their needs.


Negotiation and Agreement: We engage in negotiations to address concerns and modify the proposal if needed, aiming to reach a mutual agreement on pricing, terms, and conditions.


Purchase Order: The customer issues a purchase order (PO) that formalizes the agreement, specifying quantities, prices, delivery dates, and contractual obligations.


Order Fulfillment: We manufacture or source the battery-making machines according to agreed specifications, conducting quality control checks to ensure high performance and reliability.


Shipment and Delivery: We handle packaging, transportation, and customs clearance, providing tracking information and updates on the shipment's status.


Installation and Training: Our technicians offer installation services and comprehensive training on machine operation, maintenance, and troubleshooting.


Post-Sales Support: We provide ongoing customer support, including assistance with spare parts, maintenance, upgrades, and expansions, to ensure customer satisfaction.


By following this streamlined procurement process, we deliver high-quality battery-making machines tailored to our customers' requirements while providing excellent support throughout their lifecycle.


Ⅷ、Manufacturing Cycle and Planning

No.

Project

1st month

2nd month

3rd month

4th month

5th month

6th month

1

◎ Confirmation of idea/plan/specification

 

 

 

 

 

 

 

 

 

 

 

 

2

◎ Customized design for key parts

 

 

 

 

 

 

 

 

 

 

 

 

3

◎ Mechanical part design

 

 

 

 

 

 

 

 

 

 

 

 

4

◎ Control part design

 

 

 

 

 

 

 

 

 

 

 

 

5

◎ Procurement of processed parts/outsourced parts

 

 

 

 

 

 

 

 

 

 

 

 

6

◎ Mechanical assembly

 

 

 

 

 

 

 

 

 

 

 

 

7

◎ Electrical debugging

 

 

 

 

 

 

 

 

 

 

 

 

8

◎ Single test

 

 

 

 

 

 

 

 

 

 

 

 

9

◎ Linkage trial operation and on-site customer placement

 

 

 

 

 

 

 

 

 

 

 

 

10

◎ Trial run/final acceptance

 

 

 

 

 

 

 

 

 

 

 

 


                                   

Cylindrical Battery Pilot Line