products categories

contact us

  • If you have questions, please contact us, all questions will be answered
  • WhatsApp : +86 18659217588
  • Email : David@tmaxcn.com
  • Email : Davidtmaxcn@gmail.com
  • Add : No. 39, Xinchang Road, Xinyang, Haicang Dist., Xiamen, Fujian, China (Mainland)
products
Heat Sealing Machine

Automatic Six-Station Top and Side Hot Sealing Machine for Pouch Cell

  • Model Number:

    TMAX-6DCF-100A
  • Compliance:

    CE Certified
  • Warranty:

    One years limited warranty with lifetime technical support
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    5 days
Product Details

Automatic Six-Station Top and Side Hot Sealing Machine for Pouch Cell



1. Equipment Description

This equipment is primarily for automatic top sealing (left and right), side heat sealing, edge trimming, flaring, and testing of pouch cell lithium-ion batteries, with compatibility for certain prismatic cells. It adopts a rotary dual-station operation design.

The workflow is as follows: loading → left top sealing → right top sealing → side sealing → edge trimming → testing → flaring → unloading.

 

2. Equipment Schematic Diagram

(For reference only; subject to actual product)

 

3. Equipment Process Flow

 

4. Applicable Battery Specifications

 

L=30—65mm

W1=55-90mm

W=50—90mm

O=5—22mm

Compatible Products:

By changing the fixture, the equipment can adapt to small prismatic cells.

 

5. Main Technical Parameters

Item

Specification

5.1 Equipment Efficiency

10–14 ppm (depending on sealing parameters and operator skill)

5.2 Applicable Specifications

Cell diameter: ∮05–∮22 mm; Cell length: 30–65 mm (main body)

5.3 Heating Rod Power

500 W per rod

5.4 Temperature Control Accuracy

±3°C

5.5 Sealing Head Material

Brass

5.6 Sealing Head Length

100 mm

5.7 Sealing Pressure

0–0.6 MPa adjustable; pressure control accuracy: ±0.02 MPa

5.8 Sealing Head Parallelism

±0.015 mm

5.9 Cylinder Diameter

Upper sealing head: Ø40 mm; Lower sealing head: Ø50 mm

5.10 Pass Rate

≥98%

 

6. Functional Description

- 6.1 Both top and bottom sealing adopt the soft sealing process.

- 6.2 The cell fixture is equipped with locating holes, which are aligned with the positioning pins on the rotary table to guarantee sealing precision.

- 6.3 The sealing time for top, bottom, and side sealing can be set through the touchscreen.

- 6.4 All sealing operations utilize pneumatic cylinders; the sealing pressure is adjusted by means of pressure regulating valves on the control panel.

- 6.5 Temperature is controlled by temperature control modules or controllers.

- 6.6 The positioning fixture features a one-out-one design — one cell is placed per cycle.

- 6.7 The edge trimming station employs SKD11 cutting blades, with a single sharpening life of over 300,000 cycles and over 10 resharpening times possible.

- 6.8 The testing station uses pneumatic cylinders with probes for inspection.

- 6.9 The flaring station utilizes a vacuum suction cup in conjunction with flaring tools.


7. System Protection Functions

7.1 Equipped with an HMI system mounted on the frame for easy operation and debugging.

7.2 Equipped with protective covers for safety.

7.3 Includes a leakage protection switch and proper grounding to ensure operator safety.

 

8. Main Components

Component Type

Brand

Pneumatic Components

Airtac / Xingchen

Motor

Domestic / Hechuan

Linear Guide / Ball Screw

HIWIN / Domestic

PLC

Omron / Xinje

Touchscreen

Xinje / Weinview

 

9. Installation Requirements

Power Supply: AC220V, 50Hz, Power: 2.5 kW

Compressed Air: ≥0.6 MPa, Relative Humidity <30% RH

Vacuum Source: ≤-95 KPa

Equipment Weight: Approx. 800 kg 




Pouch Cell Production Line