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Heat Sealing Machine

Automatic Thermal Sealing for Square Pouch Lithium-ion Cell Top/Side Edges & Pouch Cylindrical Cell Top Edges

  • Model Number:

    TMAX-DCFS-200
  • Compliance:

    CE Certified
  • Warranty:

    One years limited warranty with lifetime technical support
  • Payment:

    L/C D/A D/P T/T Western Union
  • Delivery Time:

    5 days
Product Details

Automatic Thermal Sealing for Square Pouch Lithium-ion Cell Top/Side Edges & Pouch Cylindrical Cell Top Edges



I. Functions and Working Process

Function:

Performs thermal sealing on the top and side edges of square pouch lithium-ion cells, or top edge sealing for pouch cylindrical cells.

Working Process:

Place the battery in the battery tray. Press the two control buttons on the front of the operation panel, and the machine will automatically rotate the turntable to move the battery to the sealing position. The upper and lower heat sealing bars will then thermally seal the battery's edge. After maintaining pressure for the set time, the heat sealing bars will retract to their initial positions. When the next battery is loaded, the previously sealed one can be taken out.


If there is no battery in the tray, the corresponding upper and lower heat sealing bars will not activate.

 

II. Cell Size Specifications

Standard Cell Size: 

No.

Symbol

Dimension (mm)

Diagram

1

L

100–200

 

2

W

100–200

3

H

3–15

 

III. Basic Parameters

Parameter

Specification

Power Supply

220VAC / 50Hz

Power Consumption

4.5 kW

Heating Rod Power

500W each

Compressed Air

≥0.4 MPa

Battery Tray Dimensions

200 × 200 mm

Applicable Cell Thickness

≤15 mm

Sealing Bar Length

210 mm

Sealing Bar Width

Top Sealing: 3.5 mm soft sealing with preheating block for tab

Side Sealing:5 mm hard sealing

Heat Sealing Temperature

< 250°C, adjustable

Heat Sealing Speed

≤400 cycles/hour (depending on process parameters)

Equipment Weight

Approx. 330 kg

Overall Dimensions (L×W×H)

Approx. 860 × 860 × 1650 mm

Coating Color

Customized according to customer requirements

 

IV. Process Performance

1. 4-station rotary structure with two sets of heat sealing heads  

2. Independent adjustment of top and side sealing temperatures (ambient to 250°C)  

3. For square pouch cells, simultaneous top and side sealing is achievable; both soft and hard sealing processes can be realized by replacing sealing strips  

4. Touchscreen operation with PLC control  

5. Independent adjustment of top and side sealing pressures and cylinder strokes  

6. Independent adjustment of top and side sealing times (0–99.9 seconds)  

7. A safety light curtain is installed at the front of the machine; if any body part enters during operation, the machine will immediately reset automatically, ensuring safety and reliability

 

V. Reference Images

 

 

VI. Equipment Requirements

1. Overall sheet metal appearance must be precisely finished, no paint loss or damage, seams must be uniform. All screws must be stainless steel hex socket, hinges must be silver stainless steel

2. Acrylic panels must be free from cracking, scratches, or scuffs

3. Aluminum profiles must be free from cracking, scratches, or scuffs

4. Electroplated parts must be rust-free, scratch-free, scuff-free; plating thickness must be above 5μm

5. All machined parts must undergo surface treatment, such as foot support plates, aluminum profile support blocks, and voltage pressing blocks

 

VII. Equipment Configuration

No.

Name

Quantity

Brand

Remarks

1

Cylinder

4

AIRTAC

 

2

Solenoid Valve

4

AIRTAC

 

3

PLC

1

Panasonic

 

4

Touchscreen

1

Weintek

 

5

Temperature Controller

4

OMRON

 

6

Pressure Regulating Valve

1

AIRTAC

 

7

Safety Light Curtain

1

LCP

 

8

Electrical Components

Batch

CHINT

 

 

VIII. Accompanying Documents

No.

Name

Quantity

Unit

Remarks

1

Operation Manual (Chinese)

1

Set

 

2

Packing List

1

Set

 

3

Complete Front View Diagram

1

Set

 

4

Electrical Schematic Diagram

1

Set

 

5

Main Components Specification List

1

Set

 

 

IX. Spare Parts and Accessories List

No.

Name

Specification/Model

Quantity

Manufacturer

Remarks

1

Toolbox

1 set

 

2

Heating Rod

9.8 × 210

2

 

3

Thermocouple

1

 

4

Solid State Relay

2

 

5

Fuse

2

 

 




Pouch Cell Production Line