Ultrasonic Spray Coating Machine For Solar Cells, Batteries & Electronics

Ultrasonic Spray Coating Machine For Solar Cells, Batteries & Electronics Model: TMAX-FS01-Basic Ultrasonic Spray Coater Technical Specifications · Overall Dimensions: 750 × 600 × 650 mm · Coating Area: 100 × 100 mm (Customizable) · Motion System: XYZ Three-Axis Movement (Vertical/Front-Back/Left-Right) · Control Method: Handheld Motion Controller – Physical Buttons · Ultrasonic Spray Head: Standard with 1 set of any TMAX ultrasonic spray head (Supporting multi-head customization) · Applications: Qualitative research experiments in labs, small-batch production, thin-film fabrication Overview The TMAX-FS01 Ultrasonic Spray Coating Machine is designed for enterprises, universities, and research institutes entering ultrasonic spray coating technology. Featuring a sleek and functional design, it incorporates a high-precision XYZ three-axis motion module paired with an advanced trajectory editing system, enabling versatile 2D planar coating patterns (rectangles, circles, triangles, curves). Compatible with all TMAX ultrasonic spray heads, the system integrates a precision syringe pump and digital gas flow control. Optional upgrades include: · Ultrasonic dispersion feeding system · Vacuum-adsorbed heated substrate Key Advantages ✔ Ultra-High Material Utilization · Achieves multiple times higher efficiency than conventional spraying, significantly reducing material costs. ✔ Nanoscale Film Thickness · Deposits ultra-thin films (as low as tens of nanometers) with exceptional uniformity. ✔ Nozzle-Free Atomization · Utilizes ultrasonic high-frequency vibration (no compressed air), eliminating substrate impact from high-pressure gas. ✔ Domestic Stepper Motor & Motion Module · XYZ axes driven by stepper motors and ball screw modules, ensuring 0.01mm repeat positioning accuracy and extended lifespan. ✔ Versatile Ultrasonic Spray Head System · FUNSONIC offers dozens of spray heads (20–180 kHz) for diverse coating requirements. ✔ User-Friendly Handheld Controller · Equipped with a 320×240 high-resolution color screen and full Chinese UI for intuitive operation. Standard Configuration · Viscosity & Solid Content: ≤30 cP (solid content ≤20% for suspensions) · Feeding System: Precision syringe pump + bio-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent) · Input Voltage: 220V ±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (several times higher than traditional two-fluid nozzles) · Droplet Size: Avg. 15–45 μm (smaller droplets at higher frequencies) · Spray Head Frequency: Compatible with 20–180 kHz systems Optional Upgrades Ultrasonic Dispersion Feeding System · Continuous nanoparticle agitation prevents sedimentation, enhancing film uniformity. Heated Drying Platform · Aerospace-grade aluminum or micro-porous ceramic platform with ±200°C precision (higher temps customizable). Vacuum Adsorption Platform · Multi-channel vacuum generator for warp-free substrate fixation. Laser Alignment Device · Ensures rapid and precise spray positioning.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/media.gif); background-position:center center; background-repeat:no-repeat; 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Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution

Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution General Parameters · Overall Dimensions: 1500 × 1250 × 1900 mm · Max. Coating Area: 500 × 500 mm · Motion System: 3-axis (XYZ) servo-driven system with optional R-axis nozzle rotation mechanism · Control Method: High-precision motion control card / 15.6" HD touchscreen / physical buttons · Ultrasonic Nozzle: Standard configuration includes 1 set of TMAX ultrasonic nozzle (customizable multi-nozzle setups available) · Application: Medium-scale production and large-area thin film fabrication Overview The Ultrasonic Precision Coating System is designed for medium-scale production and large-area thin film fabrication. Featuring a streamlined structure with comprehensive functionality, the system integrates: · XYZ 3-axis servo motion system (optional R-axis nozzle rotation) · Advanced trajectory editing software for 2D patterns (e.g., rectangles, circles, triangles, curves) · Compatibility with all TMAX ultrasonic nozzles · Precision constant-flow syringe pump + digital display carrier gas system · Optional upgrades: Ultrasonic dispersion feeding system, vacuum adsorption heated substrate, etc. Advantages 4× Efficiency Ultrasonic atomization achieves up to 4× higher material utilization than conventional spraying, significantly reducing costs. Nanoscale Film Thickness Uniform coatings as thin as tens of nanometers with exceptional consistency. Pressure-Free Atomization Utilizes high-frequency ultrasonic vibration (no compressed air), eliminating substrate impact from high-pressure gas. Premium Servo Motors & Enclosed Motion Modules · Imported servo motors for all XYZ axes · Fully enclosed linear screw modules with 0.01mm repeat positioning accuracy · Extended operational lifespan Ultrasonic Dispersion System Optional TMAX dispersion feeder prevents particle sedimentation. Control System · Dedicated TMAX ultrasonic spray control software · Integrated management of ultrasonic atomization, dispersion, syringe pump, carrier gas, heating stage, and vacuum adsorption · Features: o One-click template trajectory generation o G-code editing for complex paths Technical Specifications Standard Configuration · Viscosity & Solid Content: ≤30 cps (suspensions ≤20–30% solids) · Liquid Delivery: Precision syringe pump + biomedical-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent) · Input Voltage: 220V ±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (multiple times higher than conventional two-fluid nozzles) · Droplet Size: 15–45 μm avg. (frequency-dependent; higher frequency = smaller droplets) · Nozzle Frequency: 30–200 kHz (multiple options available) Optional Upgrades 1. Ultrasonic Dispersion Feeding System o Continuous nanoparticle dispersion during spraying o Reduces sedimentation and enhances film uniformity. 2. Heated Drying Platform o Aerospace-grade perforated aluminum or microporous ceramic platform o Precise temperature control up to 200°C. 3. Vacuum Adsorption Platform o Multi-channel vacuum generator with zone control o Secures thin-film substrates without deformation. 4. Nozzle Alignment Device o Laser-assisted precision alignment.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); 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Ultrasonic Pyrolysis Spray Coater Coating Equipment For OLED, Graphene & Semiconductor Films

Ultrasonic Atomization Spray Coating Machine Equipment   We specialize in customized solutions tailored to cutting-edge industries, including: · Nanotechnology · Fuel cells · Semiconductor coatings · Medical coatings · Spray pyrolysis We provide comprehensive functional coating solutions and long-term technical support to ensure stable mass production. Our services include: · Custom R&D for specialized instrument coatings · OEM coating services for diverse applications A wide-spraying machine integrating advanced atomization and control technologies for uniform, ultra-thin, and highly controllable thin-film coatings. Key Features: · Multi-system integration: ultrasonic, carrier gas, heating stage, vacuum adsorption, exhaust · Compatible with full-range ultrasonic nozzles · Ideal for small-to-medium area coating and spray pyrolysis · Widely used in precision coating preparation Applications: Industry Use Cases Electronics Lithography wafer, photoresist New Energy Fuel cell PEM, thin-film solar, perovskite Biomedical Medical device coatings Glass Optical/functional coatings Textiles/Nonwoven Functional fabric treatments Nanotechnology Nano-material deposition Advantages · R&D and small-batch production compatible · Compact benchtop design (easy to relocate) · 95% material utilization rate · High coating uniformity (±5% variation) · Effective spraying area: 300mm × 400mm Features & Specifications Features · Uniform & efficient spraying (film thickness down to tens of nanometers) · Precise flow control (operates at ultra-low flow rates) · High thickness control accuracy · >95% liquid utilization · Clog-resistant spray head · Portable benchtop design · Suitable for both R&D and production · Highly repeatable results Technical Parameters Category Specification Dimensions 1500mm (L) × 950mm (W) × 900mm (H) Spray Area* 200mm × 200mm (customizable) Power Supply 120V/220V, ±10%, 50-60Hz Nozzle Options Multiple ultrasonic nozzles available Control Interface 7-inch HMI Additional Modules Heating/vacuum plate Certifications CE, FDA   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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