Ultrasonic Spray Coater Equipment For Thin Film Deposition

Ultrasonic Spray Coater Equipment For Thin Film Deposition     Specifications: · Overall Dimensions: Main unit: 800×500×690mm With injection pump: 1080×500×690mm · Maximum Coating Area: 200×200mm · Motion System: 3-axis automation with programmable motion trajectories · Control Method: High-precision motion card/physical buttons · Ultrasonic Spray Head: Standard: 1 set of any TMAX ultrasonic spray head (customizable for multiple sets) · Applications: Qualitative experiments in scientific research laboratories, small-batch production, and thin-film fabrication Overview: The basic ultrasonic precision spray coater is designed for enterprises, universities, and research institutes new to ultrasonic spray technology. The equipment features a simple yet elegant structure with comprehensive functionality, including: · XYZ 3-axis precision motion modules · A versatile trajectory editing system capable of 2D planar patterns (rectangles, circles, triangles, or curves) · Compatibility with all TMAX ultrasonic spray heads · Precision constant-flow injection pump · Digital display carrier gas system · Optional ultrasonic dispersion liquid supply system and vacuum adsorption heating substrate · Suitable for use in fume hoods Advantages: 1. 4× Efficiency: Ultrasonic atomization spray achieves up to 4× higher material utilization than conventional methods, significantly reducing material costs. 2. Nanoscale Film Thickness: Capable of producing ultra-thin films as thin as tens of nanometers with exceptional uniformity. 3. Pressure-Free Atomization: Utilizes high-frequency ultrasonic vibration for atomization without compressed air, eliminating substrate impact from high-pressure gas. Precision Motion Module: · XYZ axes equipped with stepper motors · Fully enclosed linear screw modules for extended lifespan · Repeat positioning accuracy: 0.01mm Ultrasonic Spray Head System: TMAX offers dozens of ultrasonic spray head models to meet various working conditions and film thickness requirements. Operating System: · TMAX's dedicated control system for ultrasonic spraying · User-friendly interface with integrated control for: o Ultrasonic atomization/dispersion o Injection pump o Carrier gas o Heating stage o Vacuum adsorption plate · Features: o One-click template trajectory generation o G-code complex trajectory editing Standard Configuration: Parameter Specification Viscosity & Solid Content Viscosity ≤30cps; Suspension solid content ≤20-30% Liquid Supply System Precision injection pump + bio-grade sampler (accuracy: 0.1μL/min) Dry Film Thickness 20nm-100μm (solution/substrate dependent) Input Voltage 220V±10%, 50-60Hz Solution Conversion Rate ≥95% (multiple times higher than conventional two-fluid pneumatic spray) Atomized Particle Size 15-45μm average (frequency-dependent: higher frequency yields smaller particles) Spray Head Frequency Configurable 30-200KHz systems Optional Configurations: Configuration Option Specifications Ultrasonic Dispersion Liquid Supply System Continuously disperses nanoparticles during spraying, reducing sedimentation and improving film uniformity Heated Drying Platform - Perforated aviation aluminum or precision microporous ceramic platform - Precise temperature control up to 200°C Vacuum Adsorption Platform - Multi-channel vacuum generator with zone control - Prevents substrate deformation during thin-film processing Spray Head Alignment Device Laser alignment system Custom Configurations Available upon request   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Floor-Standing Ultrasonic Spray Coater Coating System For for OLED, Graphene & Semiconductor Film

Floor-Standing Ultrasonic Spray Coater Coating System For for OLED, Graphene & Semiconductor Film Specifications: · Overall Dimensions: 1500 × 1250 × 1900 mm · Maximum Coating Area: 500 × 500 mm · Motion System: 3-axis servo-driven mechanism · Control Method: High-precision motion control card / 15.6" HD touchscreen / Physical buttons · Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multi-head setups) · Application: Ideal for medium-scale production and large-area thin film fabrication Overview: The TMAX-FS04S Ultrasonic Precision Spray Coater is designed for medium-scale production and large-area thin film applications. Featuring a streamlined yet fully functional structure, the system incorporates an XYZ 3-axis servo motion system with optional R-axis rotary spray head mechanism. Paired with a comprehensive trajectory editing system, it enables precise 2D pattern coating (e.g., rectangles, circles, triangles, or custom curves). Compatible with all TMAX ultrasonic spray heads, the system includes a precision constant-flow syringe pump and digital display carrier gas system. Optional upgrades include ultrasonic dispersion feeding system and vacuum-adsorption heated substrate platform. Advantages: 1. 4× Material Utilization Achieves up to 4× higher material efficiency compared to conventional spray methods, significantly reducing material costs. 2. Nanoscale Film Thickness Capable of producing ultra-thin films as fine as tens of nanometers with exceptional uniformity. 3. Pressure-Free Atomization Utilizes high-frequency ultrasonic vibration for atomization without compressed air, eliminating substrate damage from high-pressure impact. 4. Premium Motion System XYZ axes feature imported servo motors and fully enclosed linear screw modules, ensuring 0.01mm repeat positioning accuracy and extended lifespan. 5. Ultrasonic Dispersion System Optional TMAX ultrasonic dispersion feeder effectively prevents particle sedimentation. Control System: Equipped with TMAX's proprietary control system specifically developed for ultrasonic spraying. The intuitive interface integrates: · Ultrasonic atomization/disperser control · Syringe pump regulation · Carrier gas flow management · Heating stage/vacuum plate operation Features include one-click template trajectory generation and G-code editing for complex patterns. Technical Parameters: · Suspension Requirements: Solid content ≤20-30% · Liquid Delivery System: Precision syringe pump + biomedical-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate dependent) · Input Voltage: 220V±10%, 50-60Hz · Solution Conversion Rate: ≥95% (multiple times higher than conventional two-fluid nozzles) · Atomized Particle Size: 15-45μm average (frequency-dependent; higher frequencies yield smaller droplets) · Spray Head Frequency: Configurable 30-200 kHz systems Optional Configurations: 1. Ultrasonic Dispersion Feeding System Continuously disperses nanoparticles during spraying to minimize sedimentation and enhance film uniformity. 2. Heated Drying Platform Aerospace-grade perforated aluminum or precision microporous ceramic platform with precise temperature control up to 200°C. 3. Vacuum Adsorption Platform Multi-channel vacuum generator with zoning control for distortion-free substrate fixation. 4. Laser Alignment Device Precision spray head positioning system.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/media.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-anchor { border:1px dashed #666; width:16px; height:16px; } .ke-script, .ke-noscript, .ke-display-none { display:none; font-size:0; width:0; height:0; } .ke-pagebreak { border:1px dotted #AAA; font-size:0; height:2px; } html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/media.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-anchor { border:1px dashed #666; width:16px; height:16px; } .ke-script, .ke-noscript, .ke-display-none { display:none; font-size:0; width:0; height:0; } .ke-pagebreak { border:1px dotted #AAA; font-size:0; height:2px; } html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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