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Dual-Source Vacuum Deposition Coating System Evaporation Coater
Dual-Source Vacuum Deposition Coating System Evaporation Coater TMAX-BY-ZD04-Dual-Source Vacuum Deposition Technical Specifications Parameter Specification Model TMAX-BY-ZD04 Coating Method Multi-source metal evaporation Vacuum Chamber Glass bell jar + stainless steel base Chamber Dimensions Φ300mm × H360mm Substrate Heating Room temperature ~ 250°C Substrate Size Φ100mm Film Uniformity ≤ ±5.0% (within Φ80mm area) Evaporation Sources 2 independent metal sources Control System PLC + touchscreen interface Footprint L1100mm × W800mm (main unit) Power Requirement ≥ 5kW Key Features & Competitive Analysis 1. Compact & High Cost-Performance · Compared to larger industrial systems, the ZHD300 offers a space-saving integrated design, making it ideal for labs with limited space. · Lower operational costs due to efficient power usage and minimal maintenance needs. 2. Dual-Source Deposition Flexibility · Many basic models offer only single-source evaporation, limiting material options. The ZHD300’s dual-source configuration enables: o Co-evaporation: Producing alloy or doped films (e.g., metal-oxide composites). o Sequential evaporation: Depositing multilayer structures (e.g., electrode/interlayer/active layers for solar cells). · Superior to thermal evaporation-only systems, as it supports both organic and inorganic materials. 3. Precision & Reproducibility · ±5% thickness uniformity outperforms many entry-level systems (typically ±8–10%), ensuring research-grade consistency. · PLC-controlled deposition reduces human error vs. manual systems. 4. Glove-Box Compatibility · Unlike conventional stand-alone coaters, the ZHD300 can be integrated with glove-box workflows, critical for: o Air-sensitive materials (e.g., perovskites, OLED emitters). o In-line encapsulation, reducing contamination risks. Target Applications vs. Alternatives Application Advantage Alternatives R&D on Solar Cells Dual-source for graded/stacked layers Single-source systems lack compositional control OLED/Thin-Film Research Organic-Inorganic compatibility Dedicated organic evaporators (higher cost) Pilot Production Trials High uniformity meets pre-production standards Industrial systems (over-sized for labs) Conclusion: Ideal for Innovators The TMAX-BY-ZD04 bridges the gap between basic lab tools and industrial coaters, offering: ✔ Research versatility – Thin-film exploration with multi-material capability. ✔ Process reliability – Repeatable results for scalable R&D. ✔ Future-ready design – Glove-box integration for next-gen optoelectronics. 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