200-Type Automatic Single Workstation Electrode Stacking Machine with CCD Positioning – Tail Wrapping & Taping Included

I. Function Overview

The separator is actively unwound, fed into the stacking platform via a tension mechanism, and moved back and forth by the platform to position the electrode sheets. Two robotic arms with suction cups retrieve positive and negative electrodes from two left-side hoppers, then use CCD visual positioning to accurately stack them onto the platform. Post-stacking, the machine automatically wraps the tail (with a switchable tail-free mode), cuts the separator, transfers the cell to the taping station for automatic adhesive tape application, and then initiates the next cell stacking process.

II. Basic Parameters

1. Dimensions: 170cm (L) × 235cm (D) × 190cm (H) (final dimensions subject to design)

2. Power: 220V, 50Hz

3. Air Source: 0.5 MPa

4. Environment: Non-corrosive gas/liquid, non-explosive gas

5. Color: Supplier’s standard (International Warm Grey 1C)

III. Technical Specifications

1. Applicable Size:
Length: 150–300mm
Width: 100–200mm
Thickness: 5–20mm
Tab Length Q ≤ 35mm

2. Speed: 1.5–1.6 s/pcs

3. Binding Method: Automatic tail wrapping and taping

4. Electrode-to-Separator Alignment Accuracy: Center deviation ±0.3mm

5. Dust Protection: Effective dust-proof mechanisms on hoppers and CCD pre-alignment units

6. Reliability: High-precision and frequently moving modules are secured with locating pins

7. Multiple Sheet/Missing Sheet Protection: Includes CCD-assisted positioning and ultrasonic thickness detection. Alarms and stops when multiple or no sheets are picked, effectively preventing stacking errors.

Cell Specifications

Item	Spec		Remarks
Cell Length (L)	150–300 mm
Cell Width (W)	100–200 mm
Cell Thickness (T)	5–20 mm
Tab Exposure (L1)	10–35 mm
Tab Direction	Same Side
L + L1 (Opposite Side Tabs)	≤ 370 mm

IV. Standard Configuration

No.	Component	Qty	Description
1	Electrode Auto Feeder	2	Insert-type hoppers; one for positive and one for negative
2	Electrode Feeding Assistant	2	Brushes, vibration, air blowing, dust suction, anti-multiple feeding
3	Electrode Lifting Unit	2	Ensures reliable pickup; auto stop and alarm when out of material
4	Separator Tension Unit	1	Active unwinding with constant tension
4.1	Separator Alignment System	1	Automatic alignment during unwinding
5	CCD Pre-positioning Module	2	Precision visual alignment
5.1	Multiple Sheet Detection	2	Ultrasonic detection to prevent multiple sheets
6	Stacking Robotic Arms	2	Servo driven; automatic pick-and-place
7	Suction Cup Units	4	Vacuum nozzles and suction plates
8	Stacking Platform	1	Servo-driven linear and vertical motion via precision ball screw
9	Separator Air Blower	1	Blows separator to the opposite side
10	Cell Transfer Robotic Arm	1	Transfers cell to taping position
11	Separator Cutting Mechanism	1	Thermal cutting blade for length-based separation
12	Tape Application Unit	1	Tapes four sides (including between tabs), adjustable position & number, tape width 8–15mm
13	Auto Unloading Unit	1	Auto stacking for batch removal
14	Electrical Operation Interface	1	Touch screen, emergency stop, power switch
15	Control System	1	Internal electric & pneumatic system, space-saving, easy maintenance
16	Frame Base	2	Color: computer white
17	Dustproof Cover	1	Aluminum alloy and acrylic, with interlocks and emergency stop
18	Dust Suction System	1	Blower suction at hopper
19	Vacuum System	/	Requires customer-supplied compressed air

V. Key Component Configuration

1. Standard Components

No.	Name	Brand	Remarks
1	Cylinder	AIRTAC
2	Linear Guide	DINGHAN
3	Ball Screw	HIWIN
4	PLC	OMRON

 

2. Changeover Parts

No.	Module	Part Name	Unit	Qty	Remarks
1	Electrode Hopper	Movable Plate	pcs	2	Adjustable range for hopper, positioning, suction
2	CCD Positioning	Adjustment Plate	pcs	2
3	Stacking Robot	Suction Plate	pcs	2
4	Stacking Table	Compression Plate	pcs	4
5		Cell Support Plate	pcs	2
6	Unloading Module	Support Plate	pcs	4
7	Taping Unit	—	set	1
8	Others

 

3. Consumable Parts

No.	Name	Model/Spec	Manufacturer	Remarks
1	Suction Nozzle	Custom	Machined	Daily cleaning required
2	Compression Plate 1	Custom	Machined	10-day production cycle
3	Compression Plate 2	Custom	Machined	10-day production cycle
4	Vacuum Filter	VFD-3-06	CHELIC	Weekly maintenance
5	Vacuum Generator	VAB-0706	CHELIC	Weekly maintenance
6	Foam	—	—	Protective adhesive on cell side
7	Teflon	—	—	Protective adhesive on electrode side