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- Add : No. 39, Xinchang Road, Xinyang, Haicang Dist., Xiamen, Fujian, China (Mainland)
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30L Planetary Vacuum Mixer for Preparing High-Viscosity Battery Slurry
30L Planetary Vacuum Mixer for Preparing High-Viscosity Battery Slurry I. Equipment Features Application Scope l Suitable for mixing and dispersing powder and liquid materials used in various common batteries, producing evenly blended battery slurry. It is particularly well-suited for high-viscosity processing. l Applicable viscosity range: ≤1,200,000 cP II. Main Equipment Parameters Lower Barrel Component l Design Volume: 45L l Effective Volume: 15–30L l Inner Diameter: 400mm l Inner Depth: 360mm l Material: 304 stainless steel for all contact parts l Jacket Type: Single-layer jacket on barrel wall and bottom, for cooling or heating l Jacket Interface: G1/2", with quick-release couplings, pressure ≤0.4 MPa l Jacket Circulation: Supplied by customer; recommended inlet temperature ≤8°C, flow >15L/min l Discharge Method: G1" three-piece ball valve at barrel bottom l Design Ambient Temperature: -10 to +120°C l Mobility: Mounted on casters Stirring Component l Working Frequency: 5–50 Hz l Stirring Power: 4000 W l Paddle Speed: 6–64 rpm l Planetary Speed: 4–42 rpm l Paddle Diameter: 218mm l Paddle Type: Spiral twist type, precision cast and machined to ensure 90° helical angle l Paddle Material: 304 stainless steel l Linear Speed: 0.08–0.84 m/s l Number of Paddles: 2 l Paddle Clearance (Between Paddles): 7±2mm l Paddle Clearance (To Wall): 4±1mm l Paddle Clearance (To Bottom): 3±1mm Dispersing Component l Working Frequency: 5–50 Hz l Dispersing Power: 5.5 kW l Dispersing Speed: 402–4020 rpm l Disc Diameter: 110mm l Disc Type: Serrated l Disc Material: 304 stainless steel l Linear Speed: 2.3–23 m/s l Number of Discs: 2 l Number of Shafts: 1 Scraper Component l Scraper Frame Material: 304 stainless steel l Scraper Blade Material: PTFE (Teflon) l Scraping Speed: Matches planetary speed l Removable Design: Yes (scraper must be removed for high-viscosity processing) Base and Lifting Assembly l Material: High-rigidity structural carbon steel l Lifting Method: Electric l Guiding Method: High-precision linear guide rail l Lifting Stroke: ≤50 cm Upper Barrel Component l Material: 304 stainless steel l Powder Feeding Port: DN75 with sight glass, quick-clamp – 1 unit l Liquid Feeding Port: Shared with powder port l Spotlight Port: DN75 tempered glass sight glass – 1 unit l Vacuum Port: G3/4" female thread – 1 unit l Exhaust Port: G1/2" female thread – 1 unit l Vacuum Gauge Port: M14×1.5 female metric thread – 1 unit Control System l Electrical Cabinet: For inverter and other low-voltage devices l Manual Control Panel: For buttons, knobs, meters l Power Supply: AC 3×380V±5%, 50Hz l Control Method: Electric + hydraulic control l Drive & Speed Control: Inverter-based l Cooling Method: Air and liquid cooling l Operation: Button + knob control on cabinet panel l Digital Temp Display: Material temperature l Emergency Stop: 1 unit l Alarm System: Over-temperature alarm, auto shutdown, alarm mute l Speed Display: Meter display on panel l Power Indicator: 1 unit l Timer: 1 unit, controls stirring and dispersion l Note: When HMI system is selected, control functions are integrated into the touchscreen Safety Interlock System l Emergency Stop: Pressing the button stops all functions immediately l Low-Speed Stirring Start: Barrel can be lifted while stirring l High-Speed Dispersion: Only allowed when barrel is fully lifted l Operation Lock: Barrel cannot be lowered or opened during mixing l Vacuum Backflow Prevention: Special buffer tank prevents pump oil backflow l Fault Stop: Inverter has built-in protection against overload, overcurrent, overvoltage, leakage, and phase failure l Barrel Lifting: Only possible after barrel is in place l Vacuum Not Released: Barrel cannot descend until vacuum is released l Dispersion Interlock: Only starts after barrel is fully lifted l Locking Mechanism: Safety system prevents abnormal descent of barrel during operation l Dry Mixing Mode: Paddle rotates during barrel lifting Other Notes l Temperature Sensor: Pt100 l Measurement Method: Sensor mounted on barrel wall l Bearings: High-speed – imported; low-speed – domestic l Oil Seals: O-rings for static sealing, mechanical seals for dynamic sealing (domestic) l Lubricating Grease: Domestic brand l Seal Oil: Imported l Hydraulic Cylinder & Station: Domestic brand l Valves: Domestic brand l Vacuum Requirement: Customer to provide, evacuation rate 4L/S (2X-4) l Vacuum Holding: -0.098 MPa; pressure > -0.085 MPa after 24 hours without leakage l Total Power: >9.5 kW l Weight: Approx. 1400 kg l Machine Dimensions: L1770mm × W1015mm × H1698mm l Color: Off-white l Floor Load Requirement: 1000 kg/m² III. List of Spare & Wear Parts No. Name Specification Material Qty Remarks 1 Upper Lid Sealing Ring ΦD×ΦN Silicone 1 Matching model, as per supplier standard 2 Sight Glass Seal Ring – Silicone 2 Matching model, as per supplier standard 3 Feeding Port Gasket – Silicone 1 Matching model, as per supplier standard 4 High-Speed Mech. Seal C+SiC – 1 Matching model, as per supplier standard 5 High-Speed Timing Belt – Rubber 1 set Matching model, as per supplier standard 6 Scraper Plate – Teflon 1 Matching model, as per supplier standard 7 Sight Glass Lens – Tempered Glass 2 Matching model, as per supplier standard IV. Supporting Conditions No. Item Standard Requirements 8 Workshop Height >3M; sufficient space for lifting and maintenance; floor must be clean and level 9 Door Size Height >2.5M; Width >1.5M; ensure equipment can pass through 10 Cooling Water Must meet cooling needs; forced cooling recommended; hot water for winter if needed 11 Heating Indoor temperature >20°C to ensure stable lifting and lubrication during winter 12 Installation Space Layout as per general arrangement drawing 13 Air Source 5–7 kgf/cm², 100 L/min; suitable for pneumatic pump applications 14 Others No corrosive or explosive gases or liquids present
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30L Vacuum Planetary Mixing Machine for Battery Slurry & High-Viscosity Materials
30L Vacuum Planetary Mixing Machine for Battery Slurry & High-Viscosity Materials Ⅰ. Equipment Features: Applicable Scope Once the mixer finishes preparing the slurry, tilt the 30 L bucket onto the elevator and attach the mixing head to convert it into a slurry transfer tank. This setup allows for the transfer of slurry from the mixing room to the storage and coating areas. The slurry is then delivered to the main tank or coating head through conversion fittings. Ⅱ. Main Technical Parameters: Container Parameters l Design total volume: 45 L l Effective volume: 15–30 L l Container inner diameter: 400 mm l Container inner depth: 360 mm l Contact material: SS 304 l Temperature-jacket configuration: single-layer jacket on tank wall for heating/cooling; single-layer jacket on bottom for heating/cooling l Jacket connection: G 1/2″ quick-connect union, rated ≤0.4 MPa l Jacket circulation: customer-supplied; inlet water ≤8 °C, flow >15 L/min l Discharge port: one G 1″ three-piece ball valve at bottom; with 1″ standard ISO quick clamp l Operating ambient temperature: –10 °C to +120 °C l Mobility: mounted on casters l Interchangeable with 30 L mixer bucket Mixing Components l Operating frequency: 50 Hz l Mixing power: 0.75 kW (one unit) l Mixing speed: 48 rpm (fixed) l Impeller diameter: 380 mm l Impeller type: inclined-paddle spiral l Impeller material: SS 304 l Impeller tip speed: 1.0 m/s l Number of impellers: 1 l Number of shafts: 1 l Clearance from impeller to tank wall: 10 mm l Clearance from impeller to tank bottom: 8 mm l Principle: unique inclined-paddle design prevents material sedimentation Top Lid Components l Lid material: SS 304 l Feed inlet: one ISO standard 1″ quick-connect l Viewing ports: two DN50 tempered-glass sight glasses l Vacuum module: one set with G 3/4″ connections (vacuum and vent) l Mechanical vacuum gauge port: one Y60 mechanical gauge Control System l Electrical cabinet: houses inverter and low-voltage components l Manual control panel: includes buttons, knobs, instruments l Power supply: AC 3×380 V ±5%, 50 Hz l Control method: electrical control l Operation: button + knob panel on electrical cabinet l Emergency stop: one button l Start button: one l Stop button: one l Worklight switch: one Safety Interlock System Emergency stop: pushes E-stop, machine halts immediately; no further operation Other Notes l Oil seals: domestic brand; static seal by O-ring, dynamic by mechanical or skeleton seal l Lubricant grease: domestic l Valves: domestic l Vacuum requirements: customer-supplied vacuum system at 8 L/s (2×8) l Vacuum retention: –0.098 MPa, must hold >–0.085 MPa for 24 h without leakage l Main power: >1 kW l Total weight: approx. 250 kg l Dimensions: L 594 mm × W 560 mm × H 1420 mm l Color: off-white l Load-bearing floor: 400 kg/m² Ⅲ. List of Randomly Supplied Wear Parts: No. Name Specification Material Quantity Remarks 1 Lid sealing Oring ΦD×ΦN Silicone 1 Matches model; per supplier’s standard 2 Sight-glass sealing Oring — Silicone 2 Matches model; per supplier’s standard 3 Feed port sealing gasket — Silicone 1 Matches model; per supplier’s standard 4 Sight-glass pane tempered Glass 2 pcs Matches model; per supplier’s standard Ⅳ. Supporting Conditions: No. Item Requirement 5 Workshop Height > 3.0 m; allows lifting for maintenance; floor clean and level 6 Door Opening Height > 2.0 m; Width > 1.5 m; ensures machine transport 7 Cooling Water Ensure cooling; ideally with forced supply; in winter, provide hot water 8 Heating In cold climates, maintain room > 20 °C so hydraulic oil does not solidify; ensures smooth lifting and lubrication 9 Installation Space Arrange per layout drawings 10 Air Supply 5–7 kgf/cm², 50 L/min; for pneumatic pumps etc. 11 Others No corrosive or explosive gases/liquids
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30L Lifting Device for Planetary Vacuum Mixer for Lithium Battery Lab & Production Slurry Preparation
30L Lifting Device for Planetary Vacuum Mixer for Lithium Battery Lab & Production Slurry Preparation Ⅰ. Equipment Features: Application Scope Lifting device for transfer tank lids. Ⅱ. Main Technical Parameters: Control System Air Supply Pressure: 0.5–0.6 MPa (utilizing dry compressed air) Air Consumption: 15 liters per minute Lift Control Panel: Manual directional valve (equipped with a self-locking feature) Control Mode: Manual operation Lifting Capacity: Maximum 200 kg Equipment Weight: Approximately 350 kg Dimensions: 1260 mm (L) × 792 mm (W) × 1497 mm (H) (Raised height: 2097 mm) Exterior Color: Ivory white Floor Load Requirement: 400 kg per square meter Ⅲ. Key Component Brands: No. Name Specification Material Qty Remarks 1 Cylinder ΦD×ΦN Aluminum 1 Airtac 2 Pneumatic Valve — — 1 Airtac Ⅳ. Supporting Conditions: No. Item Standard Requirement 1 Workshop Height > 2.0 m; Ensure clearance for lifting and maintenance; Clean and level floor 2 Door Size Height > 1.5 m; Width > 1.0 m; For equipment transport 3 Heating In cold northern winters, indoor temperature must be > 20 °C to prevent grease from gelling in the cylinder and ensure smooth lifting and lubrication system operation 4 Installation Space Refer to the overall layout plan 5 Others No corrosive or explosive gases or liquids