Ultrasonic Sprayer Coater Pyrolysis Unit Machine Equipment With Conveyor

Ultrasonic Sprayer Coater Pyrolysis Unit Machine Equipment With Conveyor     General Specifications · Overall Dimensions: 1500×1250×1900 mm · Maximum Coating Area: 500×500 mm · Motion System: XYZ three-axis servo, programmable for any planar trajectory · Control Method: PLC-controlled, with LCD touchscreen and physical buttons · Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multiple heads) · Application: Ideal for medium-scale production and large-area thin-film fabrication Overview The Ultrasonic Precision Spray Coater is designed for enterprises, universities, and research institutes requiring advanced ultrasonic spray technology. The system features a sleek, fully functional structure, including: · XYZ Three-Axis Servo Motion System (optional R-axis rotation mechanism for the spray head) · Comprehensive Trajectory Editing System capable of spraying any 2D pattern (rectangle, circle, triangle, or custom curves) · Compatibility with all TMAX ultrasonic spray heads · Precision Constant-Flow Syringe Pump + Laminar Flow Gas Pressure Regulation System · Automatic Conveyor for continuous coating · Optional Upgrades: o Ultrasonic dispersion liquid supply system o Vacuum-adsorbed heated substrate platform Advantages 4× Efficiency Boost · Achieves 4× higher material utilization than conventional spray methods, significantly reducing costs. Nanoscale Film Thickness · Uniform coatings as thin as tens of nanometers with exceptional consistency. Pressure-Free Atomization · Utilizes ultrasonic high-frequency vibration (no compressed air), eliminating substrate damage from high-pressure impact. Industrial-Grade Servo Motors & Sealed Motion Modules · XYZ axes equipped with imported servo motors and fully enclosed linear screw modules for: o Extended lifespan o 0.01 mm repeat positioning accuracy Conveyor Integration · Supports automated continuous spraying. Technical Specifications Standard Configuration · Viscosity & Solid Content: o Viscosity ≤30 cps o Suspension solid content ≤20–30% · Liquid Supply System: o Precision syringe pump + biotech-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm–100 μm (solution/substrate-dependent) · Input Voltage: 220 V±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (multiple times more efficient than traditional two-fluid nozzles) · Droplet Size (Avg.): 15–45 μm (frequency-dependent; higher frequency = finer droplets) · Spray Head Frequency: Configurable for 30–200 kHz systems Optional Upgrades · Ultrasonic Dispersion Liquid Supply System: o Continuously agitates nanoparticles during spraying, minimizing sedimentation and enhancing film uniformity. · Heated Drying Platform: o Aerospace-grade perforated aluminum or micro-porous ceramic platform with precise 200°C temperature control. · Vacuum Adsorption Platform: o Multi-channel vacuum generator with zone-specific control to secure thin-film substrates without deformation. · Laser Alignment System: For precise spray head positioning.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Production-line Ultrasonic Spray Coating Machine Coater For Cells, Batteries & Electronics

Production-line Ultrasonic Spray Coating Machine Coater For Cells, Batteries & Electronics   Key Features: ✔ Wide-span ultrasonic spray head with independent intellectual property, ideal for high-throughput coating applications. ✔ Configurable multi-nozzle array to significantly enhance production speed. ✔ Integrated material conveyor system for seamless connection with upstream/downstream process equipment, enabling full production-line integration. ✔ Optional plasma spray system for pre-coating surface treatment. ✔ Constant-flow feeding system ensures stable, uninterrupted liquid supply for 24/7 operation. ✔ Push-pull waste collection unit simplifies residual coating recovery and disposal. Product Overview: The Production-line Ultrasonic Spray Coating System is an automated ultrasonic coating machine equipped with a substrate conveyor. It supports wide-span ultrasonic spray heads and parallel multi-nozzle arrays, making it particularly suitable for high-volume continuous production. The built-in conveyor enables automated substrate handling, allowing seamless integration with pre- and post-coating processes to embed the system into production lines. A precision constant-flow feeding system tailored to specific process requirements ensures 24-hour stable material supply. For substrates such as glass, plastics, and metals, an atmospheric plasma spray system can be added to enhance coating adhesion through surface pretreatment. Unlike conventional air-assisted two-fluid spray methods, ultrasonic spray technology achieves superior uniformity, thinner coatings, and higher precision. Without relying on compressed air, ultrasonic atomization drastically reduces overspray, improving material utilization to 4× that of traditional methods. Applications: Ideal for R&D and production of nanoscale/submicron functional coatings, including: · New Energy: Thin-film solar cells (perovskite, organic PV, transparent conductive films). · Biomedical: Biosensor coatings. · Microelectronics/Semiconductors: Photoresist spraying for wafers, PCB flux coating. · Glass Coatings: AR anti-reflective films, hydrophilic/hydrophobic coatings, thermal insulation films, transparent conductive layers. · Nonwoven/Textiles: Superhydrophobic coatings, antibacterial treatments. Technical Advantages: ✔ Built-in conveyor for automated substrate transfer and production-line compatibility. ✔ Wide-span nozzles ensure uniform coverage for large-area substrates. ✔ Multi-nozzle arrays boost throughput efficiency. ✔ Coating uniformity: >95%. ✔ Material savings: >85% utilization rate (4× traditional methods). ✔ Full-color touchscreen with user-friendly interface. ✔ High-precision feeding systems for diverse process demands. ✔ Integrated exhaust/waste collection for easy residue management. ✔ Clog-resistant nozzle technology minimizes maintenance costs.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); 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Automatic Nano Ultrasonic Spray Coater Supplier Available to Buy

Automatic Nano Ultrasonic Spray Coater Supplier Available to Buy   The CF09 Ultrasonic Precision Coating System is an industrial-grade spraying equipment designed to meet small-to-medium batch production requirements. It is widely applied in energy, nanotechnology, microelectronics, semiconductors, glass coating, and other industries. The CF09 Ultrasonic Precision Coating System is an industrial-grade spraying device tailored for small-to-medium batch production. Utilizing patented ultrasonic spraying technology, it enables the preparation of uniform and dense thin-film coatings, as well as applications in spray pyrolysis. The system can be equipped with single or multiple nozzle configurations, offering flexible customization for diverse industries and applications. It is widely used in energy, nanotechnology, microelectronics, semiconductors, glass coating, and more. Key Features: ✔ Suitable for R&D and small-batch production ✔ Compact benchtop design, easily portable ✔ Material utilization rate up to 95% ✔ Highly uniform and stable coating (±5% uniformity) ✔ Effective coating area: 650mm × 650mm Applicable Industries: · Electronics · New Energy · Biomedical · Glass · Textiles/Nonwoven Fabrics · Nanotechnology Features & Specifications: Category Details Features     - Delivers uniform and efficient thin-film coating   - Precise flow control, capable of spraying at extremely low rates   - High-precision coating thickness control   - Liquid utilization >95%   - Nozzle clog-resistant design   - Compatible with solutions & suspensions   - Meets both lab-scale and production-scale demands   - Highly controllable spraying for reliable and consistent results Technical Parameters   Dimensions 1800 × 1200 × 1940 mm Coating Range* 650 × 650 mm (Customizable upon request) Power Supply 120V / 220V, ±10%, 50-60Hz Ultrasonic Nozzles Supports multiple nozzle configurations Control System 7-inch HMI interface (Self-developed by TMAX) Optional Features Heated/Vacuum Plate Certifications CE, FDA   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Ultrasonic Spray Pyrolysis Coater For Fuel Cells & Solar Cells

Ultrasonic Spray Pyrolysis Coater For Fuel Cells & Solar Cells   We provide customized solutions tailored to cutting-edge industries, including: · Nanotechnology · Fuel cells · Semiconductor coatings · Medical coatings · Spray pyrolysis Our services encompass: ✔ Full-spectrum functional coating solutions with long-term technical support for stable mass production. ✔ Custom R&D for specialized equipment coatings. ✔ OEM coating services for diverse applications. A high-tech system delivering uniform, ultra-thin, and precisely controlled film coatings. Features real-time monitoring via a teaching device. Integrated Systems Component Function Ultrasonic system Ensures fine atomization for even coating. Carrier gas system Enhances spray precision and control. Heating stage Optimizes substrate temperature for adhesion. Vacuum adsorption Secures substrates during coating. Exhaust system Safely removes fumes. Laser teaching system Facilitates precise nozzle alignment. Applications · Fuel cell proton exchange membrane spraying · Thin-film solar cells · Nano-modified material coating · Glass coating · Spray pyrolysis Key Advantages · ✅ R&D and small-batch production compatible · ✅ Compact desktop design for easy mobility · ✅ Material utilization rate up to 95% · ✅ Uniform coating stability: ±5% thickness variance · ✅ Effective spray area: 400mm × 400mm Features & Specifications · Uniform thin-film spraying (as thin as tens of nanometers). · Precise flow control, enabling ultra-low-flow spraying. · High thickness control accuracy. · Liquid utilization >95%. · Clog-resistant spray head. · Portable benchtop design. · Suitable for lab and industrial use. · Highly controllable spraying for reliable, repeatable results. Technical Parameters Parameter Specification Dimensions 1260 × 850 × 950 mm Spray area* 400 × 400 mm (*Customizable) Power supply 120V / 220V ±10%, 50–60Hz Ultrasonic nozzles Compatible with multiple nozzle types Control interface 7-inch HMI Heating/vacuum plate Standard Certifications CE, FDA   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; 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Bottom Heated Air Suction Vertical Coater for High Precision Coating Applications

Bottom Heated Air Suction Vertical Coater for High Precision Coating Applications Product Introduction The KT-Z150F automatic coating machine is a high-precision vertical coating device specially developed for laboratories. It features fast preparation speed, excellent film formation and uniformity. It is particularly suitable for preparing 5-15cm perovskite battery modules in laboratories, as well as for the preparation of fuel cells, OLED and other devices. It is easy to clean, saves solution volume, has simple operation and good film formation performance. The bottom heating band is vacuum adsorbed, and is combined with a wind knife to assist in in-situ film formation. It is equipped with a high-precision imported coating head. Equipment pictures (refer to the actual items)   Product features 1) Coating platform: Utilizes a high-level vacuum-adsorbing and heating coating platform to ensure the fixation of rigid substrates and the even spreading and adhesion of flexible substrates, thereby enhancing the uniformity of the film. 2) Coater: A variable wet film coater made of anodized aluminum alloy, non-decolorizing, resistant to acids and alkalis, and corrosion-resistant. It can precisely set a thickness ranging from 0 to 3000 μm, and can be completely disassembled for solvent cleaning. Essential for the paint and coating industry, also suitable for various experiments. 3) Coating speed: Can be adjusted continuously within the range of 0-100 mm/s. The coating length (starting point/ending point) and moving speed can be adjusted arbitrarily. 4) Air knife: Effective outlet diameter is 150 mm, with air intake from three sides. The height, distance, and angle of the air knife from the film can be adjusted. 5) Good solution applicability: The viscosity range of the coating solution is 0.8 - 10000 CPS. 6) Wide application range: Suitable for perovskite cells, lithium-ion batteries, and OLED applications, also suitable for quality control analysis, paints, coatings, inks, varnishes, and adhesives for their distribution characteristics. Basic parameters Base material thickness 1-3 mm Solution viscosity 0.8-10000 cps Film thickness (wet film) 5-3000 µm Dispensing machine accuracy 5 µm Adsorption effective size 230 × 150 mm Heating plate size 260 × 170 mm Dispensing speed 1-100 mm/s Distance between scraper head and platform 0-3000 µm Applicator Coating width: 150 mm (maximum) (Swiss import) Resolution: 5 µm Material: Aluminum alloy Heating platform Platform maximum temperature: 150°C Temperature uniformity: ±2°C Electricity usage 220V @ 50Hz, maximum 2.5KW, touchscreen control Controller PLC control system (Siemens) Equipment dimensions (length × width × height) 620 × 370 × 350 mm (for reference) Wind Blades Automatic control, forward start, fan blade activation, reaching the destination, fan blade cessation, return fan blade cessation Other Display screen control, convenient operation, fan blade automatic control Included are a vacuum pump, a blower, free training on usage techniques, and adsorption membranes.   Customizable 300 automatic coating machine, with various configurations available      

High Precision Automatic Slot Die Coater for Perovskite Solar Cell Fabrication

Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp：+86 131 7450 6016 Skype: gia@tmaxcn.com