Large-Area Automated Multi-Nozzle Ultrasonic Spray Coating Equipment System For Nanoscale Coating

html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/media.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-anchor { border:1px dashed #666; width:16px; height:16px; } .ke-script, .ke-noscript, .ke-display-none { display:none; font-size:0; width:0; height:0; } .ke-pagebreak { border:1px dotted #AAA; font-size:0; height:2px; } Large-Area Automated Multi-Nozzle Ultrasonic Spray Coating Equipment System For Nanoscale Coating    Key Features: ✔ Patented Ultrasonic Nozzles – Selectable droplet size & spray width ✔ High-Precision Film Deposition – Coating uniformity: >95% ✔ Large Coating Area – Configurable multi-nozzle arrays ✔ Dual Auto-Loading Vacuum-Heated Platforms – Enables continuous production ✔ XYZ 3-Axis Servo Motion System & Controller – Optimized spray trajectory ✔ Multi-Group Ultrasonic Dispersion Supply System – Prevents particle agglomeration System Overview A high-performance ultrasonic spray coating system equipped with focused, wide-spray, or scattered ultrasonic nozzles, supporting parallel multi-nozzle operation. Features dual auto-loading vacuum-heated platforms for uninterrupted continuous coating, along with a precision constant-flow metering pump for 24-hour stable liquid supply. Integrated auxiliary modules (gas control, substrate heating, vacuum suction, exhaust system) make it ideal for pilot-scale production and large-area thin-film fabrication. Advantages Over Traditional Spray Methods: · Higher uniformity | Thinner coatings | Ultra-high precision · Minimal overspray – 4× higher material utilization vs. conventional two-fluid spraying Applications · New Energy: PEM fuel cell electrodes, thin-film solar cells (perovskite, organic PV), transparent conductive films · Biomedical: Biosensor coatings · Semiconductors: Wafer photoresist, PCB flux deposition · Glass Coatings: AR anti-reflection, hydrophilic/hydrophobic, thermal insulation, conductive films · Textiles: Superhydrophobic, antibacterial coatings Technical Highlights ✔ Automated Ultrasonic Spraying – Ultra-thin films (down to tens of nanometers) ✔ Extra-Large Work Area – Dual-zone coating (650×600mm per zone) ✔ Multi-Nozzle Array – Dramatically boosts throughput ✔ Material Savings – >85% utilization rate (4× conventional methods) ✔ Full-Color Touchscreen – User-friendly HMI ✔ Multi-Pump Constant-Flow Supply – Non-stop stable liquid delivery ✔ Precision Valves – High-speed gas-liquid synchronization (imported regulators) ✔ Built-In Exhaust System – Fume extraction ✔ Clog-Free Nozzle Tech – Low maintenance ✔ Inline Ultrasonic Dispersion – Prevents settling in suspensions ✔ Auto-Cleaning Function – Rapid self-cleaning post-coating   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Nano Ultrasonic Spray Nozzle Equipment Coating Machine With Automated Flipping Solution

Nano Ultrasonic Spray Nozzle Equipment Coating Machine With Automated Flipping Solution   Main Parameters · Main Unit Dimensions: 1500 × 1250 × 1900 mm | Flipping Device Dimensions: 1000 × 900 × 1800 mm · Maximum Coating Area: 500 × 500 mm · Motion System: XYZ three-axis servo system, programmable for any planar trajectory · Control Method: PLC-controlled, with LCD touchscreen and physical buttons · Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multiple sets) · Application: Suitable for medium-scale production and large-area dual-side thin-film fabrication Overview The Ultrasonic Precision Spray Coating Machine is designed for enterprises, universities, and research institutes specializing in ultrasonic spray technology. The machine features a streamlined yet fully functional structure, comprising: · XYZ three-axis servo motion system (optional R-axis spray head rotation mechanism) · Comprehensive trajectory editing system, supporting any 2D planar pattern (e.g., rectangle, circle, triangle, or curve) · Compatibility with all TMAX ultrasonic spray heads, paired with: o Precision constant-flow syringe pump o Precision adjustable gas flow pressure system o Automatic flipping device for dual-side spraying · Optional upgrades: o Ultrasonic dispersion liquid supply system o Vacuum-adsorbing heated substrate Advantages 4× Efficiency Advantage · Achieves 4× higher material utilization than conventional spraying, significantly reducing costs. Nanometer-Level Film Thickness · Produces ultra-thin films as fine as tens of nanometers with exceptional uniformity. Pressure-Free Atomization · Utilizes ultrasonic high-frequency vibration (no compressed air required), eliminating substrate damage from high-pressure impact. Imported Servo Motors & Fully Enclosed Motion Modules · XYZ axes employ imported servo motors and fully enclosed linear screw modules, ensuring: o Extended lifespan o Repeat positioning accuracy of 0.01 mm Automatic Dual-Side Spraying · Equipped with auto-flipping conveyor for seamless dual-side coating. Control System · TMAX proprietary control system integrates: o Ultrasonic atomization/dispersion o Syringe pump o Gas flow regulation o Heating stage o Vacuum adsorption plate · Features: o One-click template trajectory generation o G-code complex path editing Product Specifications Standard Configuration · Viscosity & Solid Content: ≤30 cps viscosity; ≤20–30% solid content (for suspensions) · Liquid Supply: Precision syringe pump + bio-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent) · Input Voltage: 220 V ±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (multiple times higher than traditional two-fluid spray heads) · Atomized Particle Size: 15–45 μm average (frequency-dependent; higher frequency = smaller particles) · Spray Head Frequency: Configurable for 30–200 kHz systems Optional Upgrades 1. Ultrasonic Dispersion Liquid Supply System o Continuously disperses nanoparticles during spraying, minimizing sedimentation and enhancing film uniformity. 2. Heated Drying Platform o Aerospace-grade porous aluminum or precision microporous ceramic platform (≤200°C precise temperature control). 3. Vacuum Adsorption Platform o Multi-channel vacuum generator with zonal control to prevent substrate deformation. 4. Spray Head Alignment Device o Laser alignment for precision positioning.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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