Nano Ultrasonic Spray Nozzle Equipment Coating Machine With Automated Flipping Solution

 

Main Parameters

· Main Unit Dimensions: 1500 × 1250 × 1900 mm | Flipping Device Dimensions: 1000 × 900 × 1800 mm

· Maximum Coating Area: 500 × 500 mm

· Motion System: XYZ three-axis servo system, programmable for any planar trajectory

· Control Method: PLC-controlled, with LCD touchscreen and physical buttons

· Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multiple sets)

· Application: Suitable for medium-scale production and large-area dual-side thin-film fabrication

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Overview

The Ultrasonic Precision Spray Coating Machine is designed for enterprises, universities, and research institutes specializing in ultrasonic spray technology. The machine features a streamlined yet fully functional structure, comprising:

· XYZ three-axis servo motion system (optional R-axis spray head rotation mechanism)

· Comprehensive trajectory editing system, supporting any 2D planar pattern (e.g., rectangle, circle, triangle, or curve)

· Compatibility with all TMAX ultrasonic spray heads, paired with:

o Precision constant-flow syringe pump

o Precision adjustable gas flow pressure system

o Automatic flipping device for dual-side spraying

· Optional upgrades:

o Ultrasonic dispersion liquid supply system

o Vacuum-adsorbing heated substrate

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Advantages

4× Efficiency Advantage

· Achieves 4× higher material utilization than conventional spraying, significantly reducing costs.

Nanometer-Level Film Thickness

· Produces ultra-thin films as fine as tens of nanometers with exceptional uniformity.

Pressure-Free Atomization

· Utilizes ultrasonic high-frequency vibration (no compressed air required), eliminating substrate damage from high-pressure impact.

Imported Servo Motors & Fully Enclosed Motion Modules

· XYZ axes employ imported servo motors and fully enclosed linear screw modules, ensuring:

o Extended lifespan

o Repeat positioning accuracy of 0.01 mm

Automatic Dual-Side Spraying

· Equipped with auto-flipping conveyor for seamless dual-side coating.

Control System

· TMAX proprietary control system integrates:

o Ultrasonic atomization/dispersion

o Syringe pump

o Gas flow regulation

o Heating stage

o Vacuum adsorption plate

· Features:

o One-click template trajectory generation

o G-code complex path editing

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Product Specifications

Standard Configuration

· Viscosity & Solid Content: ≤30 cps viscosity; ≤20–30% solid content (for suspensions)

· Liquid Supply: Precision syringe pump + bio-grade injector (0.1 μL/min accuracy)

· Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent)

· Input Voltage: 220 V ±10%, 50–60 Hz

· Solution Conversion Rate: ≥95% (multiple times higher than traditional two-fluid spray heads)

· Atomized Particle Size: 15–45 μm average (frequency-dependent; higher frequency = smaller particles)

· Spray Head Frequency: Configurable for 30–200 kHz systems

Optional Upgrades

1. Ultrasonic Dispersion Liquid Supply System

o Continuously disperses nanoparticles during spraying, minimizing sedimentation and enhancing film uniformity.

2. Heated Drying Platform

o Aerospace-grade porous aluminum or precision microporous ceramic platform (≤200°C precise temperature control).

3. Vacuum Adsorption Platform

o Multi-channel vacuum generator with zonal control to prevent substrate deformation.

4. Spray Head Alignment Device

o Laser alignment for precision positioning.