Automatic Lab Desktop Ultrasonic Spray Nozzle Coating System

Automatic Lab Desktop Ultrasonic Spray Nozzle Coating System Key Features: · High-precision coating thickness control: Capable of depositing coatings ranging from tens of nanometers to tens of micrometers · Proprietary ultrasonic spray heads with various atomization particle sizes and spray width configurations · Exceptional uniformity: Coating uniformity exceeds 95% · Integrated pump design minimizes material requirements, ideal for R&D applications · XYZ three-axis imported servo motion system · Optional micron-level porous vacuum heating for flexible substrates like battery separators · Configurable high-temperature stage up to 500°C for spray pyrolysis thin film preparation Product Description: The benchtop ultrasonic spray coating system is a compact solution featuring customizable ultrasonic nozzles (focused, wide-spray, or scattered patterns), precision metering pumps, carrier gas control, substrate heating plates, vacuum chucks, and exhaust systems. Particularly suited for research laboratories and small-scale thin film production. Technology Advantage: Ultrasonic spray coating utilizes piezoelectric atomization technology to achieve superior uniformity, thinner coatings, and higher precision compared to conventional two-fluid pneumatic spraying. Without requiring compressed air, it reduces overspray by 75% and increases material utilization by 4× compared to traditional methods. Applications: · New Energy: PEM fuel cell electrodes, thin-film solar cells (perovskite/organic), transparent conductive films · Biomedical: Biosensor coatings · Microelectronics: Photoresist coating for wafers, PCB flux deposition · Optical Coatings: AR anti-reflection films, hydrophilic/hydrophobic coatings, thermal insulation films · Textiles: Superhydrophobic coatings, antibacterial treatments Specifications Category Specification Coating Performance   Coating Thickness Range 0.02 µm – 50 µm (adjustable with nano-level precision) Coating Uniformity > 95% Material Utilization Up to 85% (4× higher than conventional spray methods) Ultrasonic Spray Head   Spray Width Options 1 mm – 100 mm (configurable for focused, wide, or scattered patterns) Flow Rate Range 0.001 mL/min – 50 mL/min Ultrasonic Frequency 30 kHz – 130 kHz (selectable for different droplet sizes) Nozzle Technology Non-clogging design, compatible with suspensions (optional in-line ultrasonic dispersion) Motion System   XYZ Positioning High-precision servo system (imported, 0.01 mm accuracy) Control & Interface   Operation Panel Full-color touchscreen HMI with intuitive control Liquid Delivery   Pump System High-precision syringe pump (0.001 mL/min resolution) Pressure Regulation Imported precision valves for stable gas/liquid control Substrate Handling   Heating Options Standard heating plate + Optional 500°C high-temp stage for spray pyrolysis Vacuum Chuck Micron-porous vacuum heating (ideal for flexible substrates like battery separators) Alignment & Monitoring   Nozzle Positioning Laser alignment for precise spray start-point calibration Safety & Accessories   Exhaust System Built-in fume extraction Special Configurations Optional ultrasonic dispersion system to prevent particle settling in suspensions Key Advantages ✔ Ultra-Thin Coatings (down to 20 nm) ✔ 4× Less Material Waste vs. conventional spraying ✔ Flexible Nozzle Options (1–100 mm spray width) ✔ High-Temp & Vacuum Compatibility (for batteries, solar cells, etc.) ✔ Lab-Optimized (small footprint, ideal for R&D)   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Intelligent Ultrasonic Spray Nozzle Pyrolysis Coating Machine System

Intelligent Ultrasonic Spray Nozzle Pyrolysis Coating Machine System Model: TMAX-FS03I-Intelligent Ultrasonic Spray Coater 1. Introduction Ultrasonic spraying is a unique spray technology based on ultrasonic atomization nozzle technology. The sprayed material is initially in a liquid state (solution, sol, suspension, etc.), which is atomized into fine particles by an ultrasonic atomization device and uniformly coated onto the substrate surface with a carrier gas to form a thin film or coating. Advantages over Traditional Spraying: · Superior uniformity · Thinner coating thickness · Higher precision · Reduced paint splashing · Material utilization rate is over 4x higher than traditional methods Applications: Qualitative experiments in scientific research laboratories, small-scale production, and thin-film fabrication. 2. Principle The ultrasonic nozzle converts electrical energy into high-frequency mechanical energy via the piezoelectric effect, creating a standing wave that atomizes the liquid into uniform micron-sized droplets. Key Features: · Precise control of droplet size and distribution · Rapid evaporation for high-surface-area particles and thin-film coatings 3. Structure and Power Control of Ultrasonic Atomization Nozzle Structure: · Nozzle body: Titanium (excellent acoustic properties, high tensile strength, corrosion resistance) · Protective casing: 304 stainless steel (titanium optional) Power Control: · Vibration amplitude must be carefully controlled: o Too low: Insufficient energy for atomization o Too high: Liquid is torn and ejected unevenly · Optimal input power: 1–15 watts 4. Droplet Size Distribution and Flow Rate Droplet Size: · Determined by nozzle frequency, liquid surface tension, and density (frequency is primary factor). · Higher frequency → Smaller median droplet diameter. · Distribution follows a normal curve (median, number-average, and volume-average diameters). Flow Rate: · Depends on liquid arrival speed (not pressure). · Adjustment ratios: o Large apertures: 5:1 o Small apertures: 10:1 5. Advantages · High Stability: Titanium alloy and stainless steel construction; no wear, clogging, or noise. · Material Saving: Minimal splashing; paint utilization >4x traditional methods. · High Controllability: Precise flow rate and spray pattern control. · Easy Maintenance: Self-cleaning; no moving parts or cooling required. · Wide Applications: Fuel cells, solar cells, glass coatings, electronic circuits, chemical liquids, etc. 6. Parameters Parameter Specification Parameter Specification Product Type TMAX-FS03I Motion System XYZ three-axis, programmable (300×300 mm, max 400×400 mm) Nozzle Frequency 20–200 kHz Control Method PLC with touch screen and buttons Nozzle Power 10–100 W Control Content Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion Max Continuous Spray Rate 20–1200 ml/h/pcs (expandable) Liquid Supply Method Precision syringe pump Effective Spray Width 2–260 mm/pcs (expandable) Ultrasonic Dispersion (Optional) 50 ml, 40 kHz, bio-grade sampler Spray Uniformity <5% Dispersion System Power 200 W Solution Conversion Rate ≥95% Heating/Drying (Optional) Up to 200°C Dry Film Thickness 20 nm–100 μm Vacuum Adsorption (Optional) Multi-zone, with vacuum generator Solution Viscosity ≤50 cps Ultrasonic Generator Fully digital, intelligent frequency tracking Temperature Range 1–60°C Exhaust Vent Included Atomized Particle Size (Median) 10–45 μm (distilled water, frequency-dependent) Total Weight ~180 kg Max Carrier Gas Pressure ≤0.15 MPa Accessory Material Sheet metal, powder-coated Input Voltage 220 V ±10%, 50–60 Hz Nozzle Core Material Piezoelectric ceramic, titanium alloy   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Nano Ultrasonic Spray Nozzle Equipment Coating Machine With Automated Flipping Solution

Nano Ultrasonic Spray Nozzle Equipment Coating Machine With Automated Flipping Solution   Main Parameters · Main Unit Dimensions: 1500 × 1250 × 1900 mm | Flipping Device Dimensions: 1000 × 900 × 1800 mm · Maximum Coating Area: 500 × 500 mm · Motion System: XYZ three-axis servo system, programmable for any planar trajectory · Control Method: PLC-controlled, with LCD touchscreen and physical buttons · Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multiple sets) · Application: Suitable for medium-scale production and large-area dual-side thin-film fabrication Overview The Ultrasonic Precision Spray Coating Machine is designed for enterprises, universities, and research institutes specializing in ultrasonic spray technology. The machine features a streamlined yet fully functional structure, comprising: · XYZ three-axis servo motion system (optional R-axis spray head rotation mechanism) · Comprehensive trajectory editing system, supporting any 2D planar pattern (e.g., rectangle, circle, triangle, or curve) · Compatibility with all TMAX ultrasonic spray heads, paired with: o Precision constant-flow syringe pump o Precision adjustable gas flow pressure system o Automatic flipping device for dual-side spraying · Optional upgrades: o Ultrasonic dispersion liquid supply system o Vacuum-adsorbing heated substrate Advantages 4× Efficiency Advantage · Achieves 4× higher material utilization than conventional spraying, significantly reducing costs. Nanometer-Level Film Thickness · Produces ultra-thin films as fine as tens of nanometers with exceptional uniformity. Pressure-Free Atomization · Utilizes ultrasonic high-frequency vibration (no compressed air required), eliminating substrate damage from high-pressure impact. Imported Servo Motors & Fully Enclosed Motion Modules · XYZ axes employ imported servo motors and fully enclosed linear screw modules, ensuring: o Extended lifespan o Repeat positioning accuracy of 0.01 mm Automatic Dual-Side Spraying · Equipped with auto-flipping conveyor for seamless dual-side coating. Control System · TMAX proprietary control system integrates: o Ultrasonic atomization/dispersion o Syringe pump o Gas flow regulation o Heating stage o Vacuum adsorption plate · Features: o One-click template trajectory generation o G-code complex path editing Product Specifications Standard Configuration · Viscosity & Solid Content: ≤30 cps viscosity; ≤20–30% solid content (for suspensions) · Liquid Supply: Precision syringe pump + bio-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent) · Input Voltage: 220 V ±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (multiple times higher than traditional two-fluid spray heads) · Atomized Particle Size: 15–45 μm average (frequency-dependent; higher frequency = smaller particles) · Spray Head Frequency: Configurable for 30–200 kHz systems Optional Upgrades 1. Ultrasonic Dispersion Liquid Supply System o Continuously disperses nanoparticles during spraying, minimizing sedimentation and enhancing film uniformity. 2. Heated Drying Platform o Aerospace-grade porous aluminum or precision microporous ceramic platform (≤200°C precise temperature control). 3. Vacuum Adsorption Platform o Multi-channel vacuum generator with zonal control to prevent substrate deformation. 4. Spray Head Alignment Device o Laser alignment for precision positioning.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/media.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-anchor { border:1px dashed #666; width:16px; height:16px; } .ke-script, .ke-noscript, .ke-display-none { display:none; font-size:0; width:0; height:0; } .ke-pagebreak { border:1px dotted #AAA; font-size:0; height:2px; }