Automatic Wire Wedge Bonder for Cylindrical/Prismatic/Pouch Cell Battery Module Production Line

Automatic Wire Wedge Bonder for Cylindrical/ Prismatic/Pouch Cell Battery Module Production Line Ⅰ、Product description: After the battery module assembly process is completed, it is loaded by the automatic feeding system of the ultrasonic welding equipment & Al wire bonding machine, and then transferred to the ultrasonic welding area, and the welding head system performs ultrasonic welding according to the set welding parameters and positions. After the ultrasonic welding is completed the battery module is transferred to the designated position through the automatic feeding system, and the equipment operator takes the welded battery module away and sends it to a next production process processing.   Ⅱ、Features: 1. Lead connection process, bonding aluminum wire can directly act as a fuse, and will automatically fuse in the event of a short circuit to ensure the safety of the battery pack. 2. The aluminum wire can match the stress requirements and tensile test requirements of the battery pack on the connection. 3. The use of aluminum wire bonding can achieve repeated welding, greatly improving the maintainability and recovery rate. 4. When using aluminum wire welding or aluminum strip welding, the temperature of the welding zone will not rise. Other traditional welding methods require heating to melt the metal. 5. Al wire bonding is a clean welding process. There are no flux residues or molten metal slag, avoiding reliability problems. 6. The battery pack welding quality inspection machine can accurately and quickly detect whether there is a problem with the connection between the battery and the busbar. 7. It is easy to detect if welding defects occur during aluminum wire welding, and it is easier to repair the defective positions without welding damage.   Ⅲ、Scope of application: The fully automatic wire wedge bonder is suitable for the lithium-ion battery pack production for the lead connection between the battery cell and the busbar, and the sampling connection of battery cell status. It has applications in cylindrical battery packs, prismatic battery packs and pouch battery packs.    Ⅳ、Specification: Product name Fully Automatic Wire Wedge Bonder Product model TMAX-UW-3000XK Input voltage 220V, 50/60Hz Power 3000 W Input gas source 0.5MPa X-axis travel 400MM (Customizable) Y-axis travel 800MM (Customizable) Z-axis travel 60MM (Customizable) Rotary-axis ±220°(Resolution: 0.08°) Transducer 60KHz (Customizable) Heavy wire welding head Rotatable, standard front cutter Welding pressure 50~1500 grams Maximum arc height 40 mm Wire feeding system Motor controlled wire feeder with optical encoder Minimum wire feeding length detection 2 mm wire feeding Aluminum wire diameter 125~500μm Aluminum wire coil size Outer diameter: 50~120mm Inner diameter: 10~11mm Width: 22~45mm Display 17-inch color display Visual system Image recognition system Communication method IO communication, network port communication Size(L*W*H) 1300*1300*1650mm Net weight 500KG                                        

Vacuum Heating Final Sealing Machine For Sodium Ion Battery Research

Pouch Cell Vacuum Heating Final Sealing Machine

Solid State Battery Hot Press Machine

Lab Vacuum Sealing Machine for Preparing Pouch Cell With Optional Top/Side Sealing

Solid State Battery Hot Press Formation Machine

Heating Sealer is a CE Certified compact heating sealer for sealing aluminum-laminated films during pouch cell (polymer Li-Ion cell) case preparation.  It can prepare the pouch cell for the injection of electrolyte by sealing the side and top of the pouch cell with tab. 

Lab Hydraulic Pouch Cell Electrode Die Cutter Cutting Machine

Lab Hydraulic Pouch Cell Electrode Die Cutter Cutting Machine Introduction This product is suitable for die-cutting and forming of battery anode and cathode sheets, as well as for die-cutting of lithium chips, and can be used in a glove box. Main features *Small size, easy to operate, can be placed in a glove box for operation. *Built-in safety overflow oil valve, the pressure can be adjusted according to needs, and the upper limit of the pressure can be set to prevent damage caused by excessive pressure caused by misoperation, ensuring the safety of the machine. *Built-in pressure gauge can observe and accurately control the sealing pressure. *Using hydraulic drive, the pressure can reach 8T, die-cutting without vibration and leakage. *It is convenient and quick to change the knife mold; * Long tool life, normal use ≥ 30,000 times; *No quality defects such as burrs, powder falling, and indentation; *Adopting four guide pillar structure, sliding up and down smoothly and high precision; * Beautiful appearance, easy maintenance, small size, convenient operation, accurate molding, etc. Instructions Put the electrode sheet into the die-cutting position, and then hold the oil unloading valve handwheel, tighten it in a clockwise direction, and rotate it to the limited position. Pry the hand rocker up and down continuously, when the jack rises and pressurizes, the movable template drives the die-cutting knife group to automatically cut the electrode sheet into shape. Hold the oil unloading valve hand wheel and unscrew the electrode sheet by half a turn counterclockwise. The mold will automatically open and take out the electrode sheet to complete. Specification Max. Punching size 120mm*100mm(can be customized as requirement) Punching accuracy ±0.1mm Max. pressure 8T Die cutting stroke 35mm Structural material High-strength chrome steel, the surface will never rust after environmental protection plating and spraying Dimensions 223mm*170mm*325mm Weight 25kg