Ultrasonic Spray Coating Machine For Solar Cells, Batteries & Electronics

Ultrasonic Spray Coating Machine For Solar Cells, Batteries & Electronics Model: TMAX-FS01-Basic Ultrasonic Spray Coater Technical Specifications · Overall Dimensions: 750 × 600 × 650 mm · Coating Area: 100 × 100 mm (Customizable) · Motion System: XYZ Three-Axis Movement (Vertical/Front-Back/Left-Right) · Control Method: Handheld Motion Controller – Physical Buttons · Ultrasonic Spray Head: Standard with 1 set of any TMAX ultrasonic spray head (Supporting multi-head customization) · Applications: Qualitative research experiments in labs, small-batch production, thin-film fabrication Overview The TMAX-FS01 Ultrasonic Spray Coating Machine is designed for enterprises, universities, and research institutes entering ultrasonic spray coating technology. Featuring a sleek and functional design, it incorporates a high-precision XYZ three-axis motion module paired with an advanced trajectory editing system, enabling versatile 2D planar coating patterns (rectangles, circles, triangles, curves). Compatible with all TMAX ultrasonic spray heads, the system integrates a precision syringe pump and digital gas flow control. Optional upgrades include: · Ultrasonic dispersion feeding system · Vacuum-adsorbed heated substrate Key Advantages ✔ Ultra-High Material Utilization · Achieves multiple times higher efficiency than conventional spraying, significantly reducing material costs. ✔ Nanoscale Film Thickness · Deposits ultra-thin films (as low as tens of nanometers) with exceptional uniformity. ✔ Nozzle-Free Atomization · Utilizes ultrasonic high-frequency vibration (no compressed air), eliminating substrate impact from high-pressure gas. ✔ Domestic Stepper Motor & Motion Module · XYZ axes driven by stepper motors and ball screw modules, ensuring 0.01mm repeat positioning accuracy and extended lifespan. ✔ Versatile Ultrasonic Spray Head System · FUNSONIC offers dozens of spray heads (20–180 kHz) for diverse coating requirements. ✔ User-Friendly Handheld Controller · Equipped with a 320×240 high-resolution color screen and full Chinese UI for intuitive operation. Standard Configuration · Viscosity & Solid Content: ≤30 cP (solid content ≤20% for suspensions) · Feeding System: Precision syringe pump + bio-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent) · Input Voltage: 220V ±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (several times higher than traditional two-fluid nozzles) · Droplet Size: Avg. 15–45 μm (smaller droplets at higher frequencies) · Spray Head Frequency: Compatible with 20–180 kHz systems Optional Upgrades Ultrasonic Dispersion Feeding System · Continuous nanoparticle agitation prevents sedimentation, enhancing film uniformity. Heated Drying Platform · Aerospace-grade aluminum or micro-porous ceramic platform with ±200°C precision (higher temps customizable). Vacuum Adsorption Platform · Multi-channel vacuum generator for warp-free substrate fixation. Laser Alignment Device · Ensures rapid and precise spray positioning.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/media.gif); background-position:center center; background-repeat:no-repeat; 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Vertical Ultrasonic Spray Coating Machine System With 500C High Temperature

Vertical Ultrasonic Spray Coating Machine System With 500C High Temperature     Core Features: · Patented ultrasonic nozzle technology with customizable droplet size and spray width · Uniform coating consistency: >95% homogeneity · Clog-resistant nozzle design reduces maintenance costs and downtime · Material savings: >85% material utilization rate (4× higher than conventional two-fluid spray) · XYZ 3-axis servo motion system with precision trajectory control · Vacuum-heated stage for flexible substrates (e.g., battery separators) · Optional high-temperature stage (up to 500°C) for spray pyrolysis film deposition Vertical Precision Ultrasonic Spray System A mid-scale ultrasonic spray system compatible with focused, wide-range, or scattered-spray nozzles, supporting multi-nozzle parallel operation. Equipped with a precision constant-flow metering pump for 24/7 stable liquid supply. Integrated auxiliary modules (gas control, heated/vacuum stages, exhaust systems) make it ideal for pilot-scale production or large-area thin-film fabrication. Advantages Over Conventional Spraying: · Ultrasonic atomization eliminates compressed air需求, enabling: o Higher uniformity (±5% variation) o Thinner coatings (down to nanometers) o 4× less material waste (85% vs. <25% in two-fluid spray) Applications: · Energy: PEM fuel cell electrodes, perovskite/organic solar cells, transparent conductive films · Biomedical: Biosensor coatings · Semiconductors: Photoresist for wafers, PCB flux · Glass Coatings: AR anti-reflection, hydrophilic/hydrophobic, thermal insulation · Textiles: Superhydrophobic/antibacterial coatings Technical Specifications · Automated ultrasonic spraying with nanometer-scale thickness control (20 nm to 100+ µm) · Coating uniformity: >95% · Max. substrate area: 600 × 600 mm · Multi-cylinder constant-flow system for uninterrupted supply · Color touchscreen HMI with intuitive controls · Laser alignment for nozzle positioning · Precision valves (imported) for stable gas-liquid coordination · Built-in exhaust system · In-line ultrasonic dispersion (optional) to prevent particle settling · Self-cleaning function post-operation Optional Modules: · Vacuum-heated stage for flexible materials · High-temp stage (500°C) for spray pyrolysis Key Innovations · Zero-clogging nozzles → Low maintenance · 4× material efficiency vs. conventional methods · Modular design for diverse R&D/production needs   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Ultrasonic Nozzle Spray Coating Machine Equipment Unit for Solar Cell

Ultrasonic Nozzle Spray Coating Machine Equipment Unit for Solar Cell      The CF08 is an industrial-grade coating system designed for small-to-medium batch production. Utilizing nationally patented ultrasonic spraying technology, it produces uniform and dense thin film coatings while being applicable for spray pyrolysis. Widely adopted across energy, nanotechnology, microelectronics, semiconductor, and glass coating industries. System Overview The CF08 is an industrial-grade coating system tailored for small-to-medium batch production. It employs patented ultrasonic technology to deposit uniform, dense thin films and supports spray pyrolysis applications. Configurable with single or multiple spray heads, its customizable design ensures adaptability across diverse industries. Key Advantages • Ideal for R&D and small-batch production • Compact benchtop design with easy mobility • Material utilization rate up to 95% • Highly consistent coatings with ±5% uniformity • Effective coating area: 500mm × 500mm Target Industries • Electronics • New Energy • Biomedical • Glass • Textiles/Non-wovens • Nanotechnology Features & Specifications Category Description Uniform Deposition Delivers highly uniform and efficient thin film coating Flow Control Precision flow regulation enables ultra-low volume spraying Thickness Accuracy High-precision thickness control capability Material Utilization >95% liquid material utilization rate Nozzle Performance Clog-resistant spray head design Solution Compatibility Processes both homogeneous solutions and suspensions Application Scope Supports R&D prototyping and production-scale coating Process Control Highly repeatable spraying for consistent results Technical Parameters Parameter Specification Dimensions 1600 (L) × 1000 (W) × 1850 (H) mm Coating Area Standard 500 × 500 mm (Customizable upon request) Power Supply 120V/220V ±10%, 50-60Hz Nozzle System Configurable with multiple ultrasonic nozzle options Liquid Delivery Multiple feeding systems available (peristaltic/syringe/pressure-based) Control Interface 7-inch touchscreen HMI Certifications CE, FDA compliant     html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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