Vertical Ultrasonic Spray Coating Machine System With 500C High Temperature

 

 

Core Features:

· Patented ultrasonic nozzle technology with customizable droplet size and spray width

· Uniform coating consistency: >95% homogeneity

· Clog-resistant nozzle design reduces maintenance costs and downtime

· Material savings: >85% material utilization rate (4× higher than conventional two-fluid spray)

· XYZ 3-axis servo motion system with precision trajectory control

· Vacuum-heated stage for flexible substrates (e.g., battery separators)

· Optional high-temperature stage (up to 500°C) for spray pyrolysis film deposition

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Vertical Precision Ultrasonic Spray System

A mid-scale ultrasonic spray system compatible with focused, wide-range, or scattered-spray nozzles, supporting multi-nozzle parallel operation. Equipped with a precision constant-flow metering pump for 24/7 stable liquid supply. Integrated auxiliary modules (gas control, heated/vacuum stages, exhaust systems) make it ideal for pilot-scale production or large-area thin-film fabrication.

Advantages Over Conventional Spraying:

· Ultrasonic atomization eliminates compressed air需求, enabling:

o Higher uniformity (±5% variation)

o Thinner coatings (down to nanometers)

o 4× less material waste (85% vs. <25% in two-fluid spray)

Applications:

· Energy: PEM fuel cell electrodes, perovskite/organic solar cells, transparent conductive films

· Biomedical: Biosensor coatings

· Semiconductors: Photoresist for wafers, PCB flux

· Glass Coatings: AR anti-reflection, hydrophilic/hydrophobic, thermal insulation

· Textiles: Superhydrophobic/antibacterial coatings

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Technical Specifications

· Automated ultrasonic spraying with nanometer-scale thickness control (20 nm to 100+ µm)

· Coating uniformity: >95%

· Max. substrate area: 600 × 600 mm

· Multi-cylinder constant-flow system for uninterrupted supply

· Color touchscreen HMI with intuitive controls

· Laser alignment for nozzle positioning

· Precision valves (imported) for stable gas-liquid coordination

· Built-in exhaust system

· In-line ultrasonic dispersion (optional) to prevent particle settling

· Self-cleaning function post-operation

Optional Modules:

· Vacuum-heated stage for flexible materials

· High-temp stage (500°C) for spray pyrolysis

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Key Innovations

· Zero-clogging nozzles → Low maintenance

· 4× material efficiency vs. conventional methods

· Modular design for diverse R&D/production needs