Intelligent Ultrasonic Spray Nozzle Pyrolysis Coating Machine System

Intelligent Ultrasonic Spray Nozzle Pyrolysis Coating Machine System Model: TMAX-FS03I-Intelligent Ultrasonic Spray Coater 1. Introduction Ultrasonic spraying is a unique spray technology based on ultrasonic atomization nozzle technology. The sprayed material is initially in a liquid state (solution, sol, suspension, etc.), which is atomized into fine particles by an ultrasonic atomization device and uniformly coated onto the substrate surface with a carrier gas to form a thin film or coating. Advantages over Traditional Spraying: · Superior uniformity · Thinner coating thickness · Higher precision · Reduced paint splashing · Material utilization rate is over 4x higher than traditional methods Applications: Qualitative experiments in scientific research laboratories, small-scale production, and thin-film fabrication. 2. Principle The ultrasonic nozzle converts electrical energy into high-frequency mechanical energy via the piezoelectric effect, creating a standing wave that atomizes the liquid into uniform micron-sized droplets. Key Features: · Precise control of droplet size and distribution · Rapid evaporation for high-surface-area particles and thin-film coatings 3. Structure and Power Control of Ultrasonic Atomization Nozzle Structure: · Nozzle body: Titanium (excellent acoustic properties, high tensile strength, corrosion resistance) · Protective casing: 304 stainless steel (titanium optional) Power Control: · Vibration amplitude must be carefully controlled: o Too low: Insufficient energy for atomization o Too high: Liquid is torn and ejected unevenly · Optimal input power: 1–15 watts 4. Droplet Size Distribution and Flow Rate Droplet Size: · Determined by nozzle frequency, liquid surface tension, and density (frequency is primary factor). · Higher frequency → Smaller median droplet diameter. · Distribution follows a normal curve (median, number-average, and volume-average diameters). Flow Rate: · Depends on liquid arrival speed (not pressure). · Adjustment ratios: o Large apertures: 5:1 o Small apertures: 10:1 5. Advantages · High Stability: Titanium alloy and stainless steel construction; no wear, clogging, or noise. · Material Saving: Minimal splashing; paint utilization >4x traditional methods. · High Controllability: Precise flow rate and spray pattern control. · Easy Maintenance: Self-cleaning; no moving parts or cooling required. · Wide Applications: Fuel cells, solar cells, glass coatings, electronic circuits, chemical liquids, etc. 6. Parameters Parameter Specification Parameter Specification Product Type TMAX-FS03I Motion System XYZ three-axis, programmable (300×300 mm, max 400×400 mm) Nozzle Frequency 20–200 kHz Control Method PLC with touch screen and buttons Nozzle Power 10–100 W Control Content Ultrasonic spraying, liquid supply, heating, ultrasonic dispersion Max Continuous Spray Rate 20–1200 ml/h/pcs (expandable) Liquid Supply Method Precision syringe pump Effective Spray Width 2–260 mm/pcs (expandable) Ultrasonic Dispersion (Optional) 50 ml, 40 kHz, bio-grade sampler Spray Uniformity <5% Dispersion System Power 200 W Solution Conversion Rate ≥95% Heating/Drying (Optional) Up to 200°C Dry Film Thickness 20 nm–100 μm Vacuum Adsorption (Optional) Multi-zone, with vacuum generator Solution Viscosity ≤50 cps Ultrasonic Generator Fully digital, intelligent frequency tracking Temperature Range 1–60°C Exhaust Vent Included Atomized Particle Size (Median) 10–45 μm (distilled water, frequency-dependent) Total Weight ~180 kg Max Carrier Gas Pressure ≤0.15 MPa Accessory Material Sheet metal, powder-coated Input Voltage 220 V ±10%, 50–60 Hz Nozzle Core Material Piezoelectric ceramic, titanium alloy   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Vertical Ultrasonic Spray Coating Machine System With 500C High Temperature

Vertical Ultrasonic Spray Coating Machine System With 500C High Temperature     Core Features: · Patented ultrasonic nozzle technology with customizable droplet size and spray width · Uniform coating consistency: >95% homogeneity · Clog-resistant nozzle design reduces maintenance costs and downtime · Material savings: >85% material utilization rate (4× higher than conventional two-fluid spray) · XYZ 3-axis servo motion system with precision trajectory control · Vacuum-heated stage for flexible substrates (e.g., battery separators) · Optional high-temperature stage (up to 500°C) for spray pyrolysis film deposition Vertical Precision Ultrasonic Spray System A mid-scale ultrasonic spray system compatible with focused, wide-range, or scattered-spray nozzles, supporting multi-nozzle parallel operation. Equipped with a precision constant-flow metering pump for 24/7 stable liquid supply. Integrated auxiliary modules (gas control, heated/vacuum stages, exhaust systems) make it ideal for pilot-scale production or large-area thin-film fabrication. Advantages Over Conventional Spraying: · Ultrasonic atomization eliminates compressed air需求, enabling: o Higher uniformity (±5% variation) o Thinner coatings (down to nanometers) o 4× less material waste (85% vs. <25% in two-fluid spray) Applications: · Energy: PEM fuel cell electrodes, perovskite/organic solar cells, transparent conductive films · Biomedical: Biosensor coatings · Semiconductors: Photoresist for wafers, PCB flux · Glass Coatings: AR anti-reflection, hydrophilic/hydrophobic, thermal insulation · Textiles: Superhydrophobic/antibacterial coatings Technical Specifications · Automated ultrasonic spraying with nanometer-scale thickness control (20 nm to 100+ µm) · Coating uniformity: >95% · Max. substrate area: 600 × 600 mm · Multi-cylinder constant-flow system for uninterrupted supply · Color touchscreen HMI with intuitive controls · Laser alignment for nozzle positioning · Precision valves (imported) for stable gas-liquid coordination · Built-in exhaust system · In-line ultrasonic dispersion (optional) to prevent particle settling · Self-cleaning function post-operation Optional Modules: · Vacuum-heated stage for flexible materials · High-temp stage (500°C) for spray pyrolysis Key Innovations · Zero-clogging nozzles → Low maintenance · 4× material efficiency vs. conventional methods · Modular design for diverse R&D/production needs   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Ultrasonic Spray System For Nano Film PEM Fuel Cell & Solar Panel Coatings

Ultrasonic Spray System For Nano Film PEM Fuel Cell & Solar Panel Coatings     The CF07 Advanced ultrasonic intelligent coating equipment incorporates cutting-edge technology to achieve highly uniform, ultrathin, and precisely controlled film deposition, with real-time process monitoring via a teaching pendant. It is widely applied in fuel cell proton exchange membrane coating, thin-film solar cells, nanomaterial modification, glass coating, and other industries. Key Features Equipped with advanced ultrasonic technology, this system delivers superior film uniformity, minimal thickness, and exceptional process control, with real-time monitoring via a laser-guided teaching system. It integrates multiple subsystems: ultrasonic atomization, carrier gas, heated stage, vacuum adsorption, exhaust emission, and a laser alignment system. Compatible with a full range of ultrasonic nozzles, the system supports small-to-medium area thin-film fabrication and spray pyrolysis applications, making it ideal for precision coating processes. Primary Applications: · Fuel cell proton exchange membrane coating · Thin-film solar cells · Nanomaterial modification · Glass coating Advantages: ✔ Suitable for R&D and small-batch production ✔ Compact benchtop design for easy mobility ✔ Material utilization rate up to 95% ✔ High coating uniformity (±5% deviation) ✔ Effective coating area: 400mm × 400mm Target Industries: · Electronics · New Energy · Biomedical · Glass · Textiles/Nonwovens · Nanotechnology Features & Specifications Category Details Key Features • Delivers uniform and efficient thin-film deposition (minimum thickness: tens of nanometers)  • Precise flow control for ultra-low flow rate spraying  • High-accuracy thickness control  • Liquid utilization rate >95%  • Clog-resistant nozzles  • Portable benchtop design  • Supports both experimental and production-scale requirements   • Highly controllable process for reliable, repeatable results Technical Parameters • Dimensions: 1260 (L) × 850 (W) × 950 (H) mm  • Coating Area:* 400 × 400 mm (*Customizable)  • Power Supply: 120V/220V ±10%, 50–60Hz  • Ultrasonic Nozzles: Compatible with multiple nozzle types  • Control System: 7-inch HMI (Human-Machine Interface)  • Additional Components: Heated/Vacuum stage  • Certifications: CE, FDA   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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