Full Auomatic Winding Machine for Cylindrical Cell and Supercapacitor Electrode Making

  Full Auomatic Winding Machine for Cylindrical Cell and Supercapacitor Electrode Making Introduction: This equipment is used for making cylindrical lithium ion battery cells. Manually fix the positive and negative electrode pieces, separator, positive and negative electrode tape protective tape, termination tape and other materials on their respective discharge shafts. The equipment will automatically unwind the materials, automatically correct the deviation and position, and complete the welding of positive and negative electrode lugs, application of protective tape, winding of electric core, application of termination glue and unloading to the conveyor belt. The electric core is completed at one time in the manufacturing process, so as to reduce human intervention and damage in the process of pole piece, and improve the assembly quality of electric core.  Features:  *adopt three station winding mechanism to improve production efficiency  *adopt EPC and snake shaped automatic TQ bias system *adopt sectional tension automatic control system  *Ultrasonic welding system is adopted, with high welding accuracy of tab *flat adhesive is adopted, and the front and back faces are accurate  *with automatic rewinding mechanism of pole piece and diaphragm  *with tab glue wrapping, embossing and gluing system (including machine identification function)  * it has dust removal, iron removal and static electricity removal systems  *it has the function of center shaping, which is convenient to connect the conveyor line  *use hit pot ^ road test to eliminate nonconforming products  *bad pole pieces can be eliminated in a single roll  *adopt PLC control system  *human-machine interface parameter visualization  *real time monitoring of abnormalities and automatic alarm Specification: No. Item Parameter   1 Model LPW-14/60-C   LPW-18/65-C   2 Electrode Width 10-60   40-70 mm 3 Electrode Length 120-500   350-2000 mm 4 Separator Width 10-62   40-70 mm 5 Cell Diameter 7-14   14-32 mm 6 Winding Needle Diameter 2-4   3-4 mm 7 Terminal Tape Width 10-60   10-60 mm 8 Winding Precision ±0.3   ±0.3 mm 9 Speed 30   35 PPM 10 Opening Rate   6%     11 Weight   7500   kg 12 Size 5500L*2300W*2300 H mm  

Automatic Pouch and Cylindrical Cell Automatic Winding Machine

Automatic Pouch and Cylindrical Cell Automatic Winding Machine Features 1. Suitable for automatic winding production equipment of aluminium electrolytic capacitor ( Φ10m- Φ22m) 2. The machine fixes the nailed positive and negative aluminium foil electrolytic paper and automatically releases the material. According to the requirements, there are four layers (or two layers) of positive and negative foil with lead and two layers of electrolytic paper. One-way winding is used to make plain. 3. Servo motor is used to control the machine running smoothly and reliably. 4. The machine has a wide range of applications. Within the scope of use, the die can be adjusted at will, which is simple and convenient. 5. The machine is made of precise mechanical principle and high-performance electronic materials. The components and moulds are refined and processed with special steel, which is durable. 6. Automatic alarm and stop in case of material shortage or abnormal state in operation, with counting device 7. Exquisite structure, easy operation, maintenance and maintenance   Technical Parameter  Model TMAX -TMAX-YS-AUTO     Four main components 1.wet oiling part 2.drawing part or guide part. 3.The winding part 4. the electric drive and control part.     Winding speed conventional winding machine (winding speed 1000~2000m/min) high-speed winding machine (3000~4000m/min) ultra-high-speed winding machine (5000~8000m/min)     Usage rubber pipes, nylon, polyester cord, polyester cord winding, high-tech fibers, coated yarns, artificial straw silk, lithium ion battery production, coated glass fibers, single filament, multi-filament flat filament (single filament or multi-filament take-up), staggered spindle and other fields. Warranty Two Years Limited Warranty With Lifetime Support      Compliance  CE certified

Semi-Auto Cylindrical Cell Winding Machine (5-10PPM)

Semi-Auto Cylindrical Cell Winding Machine (5-10PPM) Ⅰ、Equipment Function Description This machine is mainly used for precision winding of cylindrical lithium ion battery cells. The working process is as follows: manually guide the positive and negative plates into the winding part respectively, stack them with the diaphragm, wind them according to the process requirements, automatically attach the termination tape, and the cell is automatically cut. Ⅱ、Equipment Functions and Features 1) Single target threading needle structure is adopted. 2) Manual introduction of pole piece, automatic winding, automatic needle change, automatic pasting of termination tape and automatic blanking. 3) The adhesive tape is pasted horizontally (the termination tape is perpendicular to the pole ear), the adhesive tape is flat, and the adhesive position can be accurately controlled without straining the electric core; Glue sticking is stable and reliable. 4) The winding speed of winding needle is adjustable. 5) Active unwinding of two coil diaphragm, tension proximity switch control technology, which can automatically and smoothly adjust the tension in the winding process; The upper and lower tension can be adjusted. 6) Closure of diaphragm outsourcing. 7) The rolled out electric core shall be free of damage, core pulling and pole dislocation. 8) Easy operation, simple and fast adjustment and replacement of specifications. Ⅲ、Technological Process The equipment meets the winding process standard of cylindrical lithium-ion battery: the diaphragm completely wraps the negative sheet, and the negative sheet wraps the positive sheet. The process flow is as follows: 1) Diaphragm pre coiling: Adopting tooth cutter technology can save the length of pre coiling diaphragm; 2) Draw in the negative electrode: Manually guide the negative electrode sheet into the winding part;Draw in the positive electrode: Manually guide the positive pole piece into the winding part; 3) Winding; 4) Shift station; 5) Cut off the diaphragm, paste the termination glue and blanking.   D W L Tolerance(mm) < 0.5 < 0.3 < 1000   Ⅳ、Main Components of Equipment 1) The equipment is composed of winding device, station changing device, diaphragm unwinding device, pole piece guide device, glue pasting device, blanking device and control system. 2) Winding device (two sets): Composed of single head opposite threading to ensure winding accuracy and convenient replacement of winding needle. 3) Station moving device (one set): Used for the conversion of winding station and gluing station. 4) Diaphragm unwinding device (two sets): Diaphragm coil active unwinding air pressure regulation control. 5) Pole piece guide device (two sets): Unilateral adjustment, convenient adjustment. 6) Gluing and blanking device (one set).   Ⅴ、Technical Standard 1) Diaphragm width: 30-75mm; Coil needle specification:∮1.8-∮6.0 mm, customized according to customer requirements; Pole width: 28-73mm. 2) Material specification requirements (unit: mm) Material Length Width Thickness Internal Diameter External Diameter Positive Electrode 150-1000 28-73 0.1-0.2     Negative Electrode 150-1000 28-73 0.1-0.2     Seperator Material Roll 30-75 0.012-0.045 76.2 250 Termination Tape Material Roll 8-60 0.01-0.035 76.2 150 3) Applicable outer diameter of electric core (mm -∮20mm) 4) Equipment capacity: 5 ~ 10 pieces/min (according to pole piece length/width) 5) Winding accuracy;  When ensuring that the pole piece meets the following conditions: The width error of the pole piece is less than±0.2mm; The "S" bending error of the pole piece is less than±1mm/500mm; The tower shape error of diaphragm coil is less than±0.2mm; The winding accuracy can meet: The diaphragm alignment error is less than±0.5mm; The alignment error of pole piece is less than±0.5mm; It can realize the alignment of negative electrode wrapped with positive electrode and diaphragm wrapped with negative electrode, and the section of finished product is ±0.5mm. 6) Qualified rate: ≥98% (Excluding non equipment factors).   Ⅵ、Specification Parameters   Specifications Remarks Input Power AC220V,1.5KVA,50HZ   Compressed Air Source 0.4-0.6MPa   Production Capacity of Equipment 5-10PCS/min According to model and employee proficiency Equipment Weight About 500kg   Equipment Size 1450mm*1100mm*1150mm (L*W*H) Excluding the extension length of pole piece material groove, unit:mm Coil Needle Specification ∮1.8mm-∮6mm Deliver one set according to customer requirements Rack and Mounting Plate 1 set   Needle Winding Device 1 set   Pole Piece Supply Device 2 sets   Diaphragm Supply Device 2 sets   Viscose Device 1 set   PLC PANASONIC PANASONIC AFRX-C60T Touch Screen MCGS 7-inch true color Winding Motor PANASONIC/Li San Panasonic servo motor Tension Motor Research Control / Li San Stepper motor Sensor PANASONIC/Daochuan   Pneumatic Components AIRTAC/XINGZHEN/ AirTAC   Fault Stop Fault Prompt Program Built In One Touch Reset Operating Instructions 1 set of operating instructions   Parts 1 set See delivery list   Name Specification (mm) Warranty Time Remarks Winding Machine   Complete machine 1 year Except for human factors (Lifelong maintenance) Gummed Paper Cutter   3 months   Rolling Needle   3 months Except for human factors Photoelectric Eye   6 months Crash and oil inlet are not guaranteed Synchronous Belt   1 year Oiling is not guaranteed  

Fully Automatic Winding Machine for Cylindrical Cell Production

TMAX-YS-BYZ65 is an automatic winding machine for accurate assembly of cylindrical battery electrode cores (also known as “jelly roll”). Using this machine, cathode and anode films, separated by top and bottom separator films, are rolled up into a hollow cylinder casing for cylindrical battery applications. It is an ideal tool for reliable and precise production of high quality windings of electrode cores.

Auto Welding Machine for Prismatic Cell Production Line

Automatic 2 in 1 Ultrasonic Tab Welding Machine for Prismatic Cell Production Line Ⅰ、Equipment Introduction ● This equipment is mainly used for the production and winding of prismatic cell into one piece; ● The electrode sheet is automatically wound with the separator after welding the tabs and the protective tape to form a battery cell; ● Automatically calculate the diameter of the coil and provide an alarm for lack of material. The separator eliminates static electricity through the negative ion generator. The electrode sheet has the functions of powder brushing and dust removal and iron filing. The tension of the electrode sheet and the separator achieves taper winding, and the cutter and other vulnerable parts arrive Service life automatic alarm function, three-station winding, automatic needle threading, changing stations, closing, and tape termination; ● Automatically unload and carry out Hi-Pot test; automatic rejection of defective products, and automatic output of good products by the conveyor belt. Ⅱ、Equipment Characteristics ● Variable angular speed (constant speed limit) high-speed winding, which can adapt to different winding needle widths, which is convenient for product switching; ● Servo closed loop low tension precision control system; ● EPC, serpentine correction system; ● Compatible with outsourcing of outer peripheral pole piece or diaphragm outsourcing of battery cell; ● Compatible with the welding function of the positive and negative plates; ● CCD detection winding alignment and closed-loop control of the correction system; ● CCD detecting the center distance and edge distance closed-loop control of the tabs; ● CCD detects the glueing accuracy of the protective tape of the positive and negative pole pieces; ● Automatically detect the distance from Sealant to the edge of the pole piece, closed-loop control; ● Detection of bad pole pieces and single-roll rejection without diaphragm for bad pieces; ● The function of automatically changing the pole piece. Ⅲ、Metal Shavings Control ● Use banned copper series pneumatic components; avoid using brass, nickel, and zinc materials for various mechanism parts; use non-metallic materials for parts that are in direct contact with electrode pieces and batteries.      

Automatic High Efficiency Super Capacitor Winding Machine

 TMAX-XCJ-3270C is electrode winding machine is an automatic winding machine used for cylindrical battery manufacturing, It is suitable for winding different cells diameters.

Lead Type Fully Automatic Winding Machine for Supercapacitor

TMAX-XCJ-YX3800 winding machine is a lead type fully automatic winding machine for Supercapacitor manufacturing.

Solid Capacitor Stitching /Winding /Spot Welding Line Machine

Solid Capacitor Stitching /Winding /Spot Welding Line Machine   Specification: Model TMAX-XCJ-930 Supercapacitor diameter (mm) Φ5-Φ8 Electrolytic paper width (mm) 4-16 Foil width (mm) 3-14 Production speed (pcs/min) 40-60ppm External dimensions (mm) 4000*1700*1800                     

Tab Bar Type Automatic Snap-in Winding Machine

Tab Bar Type Automatic Snap-in Winding Machine Specification: Model TMAX-XCJ-4500C TMAX-XCJ-4500D Supercapacitor diameter (mm) Φ22-Φ40 Φ22-Φ40 Electrolytic paper width (mm) 25-65 45-95 Foil width (mm) 20-60 40-90 Production speed (pcs/min) 7-9/Two pairs tab 10-16/One pairs tab External dimensions (mm) 2200*1500*1900 3000*2000*1800 Number of tab 1-3 pairs 1-3 pairs                       

Semi-Auto Cylindrical Cell Winding Machine for 33140 Cell

Semi-Auto Cylindrical Cell Winding Machine for 33140 Cell  Ⅰ、Device Function Description：  This machine is mainly used for precision winding of cylindrical lithium-ion battery cells. The working process is as follows: manually guide the positive and negative plates into the winding part, separate them from the diaphragm, and roll them according to the process requirements. The termination tape is automatically attached, and the battery cells are automatically cut off.   Ⅱ、Equipment functions and characteristics 1、 Adopting a single needle structure for threading and rolling. 2、Manual introduction of electrodes, automatic winding, automatic needle changing, automatic application of termination tape, and automatic cutting； 3、The adhesive tape is applied horizontally (with the termination tape perpendicular to the tab), ensuring a smooth and precise control of the adhesive position without pulling the battery cell tightly; Stable and reliable adhesive application; 4、The needle winding speed is adjustable; 5、Active unwinding of two separators, tension proximity switch control technology, can automatically and smoothly adjust tension during the winding process; 6、Equipped with a electrode dust removal device 7、Separator outsourcing closure； 8、The rolled out battery cells are free from damage, core pulling, and electrode misalignment. 9、 Easy to operate, simple and fast to adjust and replace specifications; Ⅲ、　Process flow This device meets the process standards for winding cylindrical lithium-ion batteries: the separator completely wraps around the negative electrode, and the negative electrode wraps around the positive electrode. The process flow is as follows: 1、Separator pre winding: The use of toothed knife technology can save the length of pre winding separator; 2、Entangled negative electrode: manually guide the negative electrode into the winding part; Entangled positive electrode: manually guide the positive electrode plate into the winding part;  3、Winding； 4、Moving workstations； 5、Cut off the separator, apply termination adhesive, and cut off the material. Ⅳ、The main components of the equipment 1、This equipment consists of a winding device, a changing station device, a separator unwinding device, a electrode guide device, a tape sticking device, a cutting device, and a control system. 2、 Winding device (two sets): composed of single end threading, ensuring winding accuracy and convenient replacement of winding needles; 3、 Shift station device (one set): used for switching between winding station and adhesive station; 4、 Separator unwinding device (two sets): diaphragm material roll actively unwinding air pressure regulation control; 5、 Electrode guide device (two sets): single-sided adjustment, easy to adjust; 6、 Gluing and cutting device (one set). Ⅴ、Technical standard 1、Separator width：50-140mm   winding needle specification：∮3.0-∮12mm，,customize according to customer’s requirement ,electrode width:48-137mm 2、Material specification requirements (unit: mm)    3、Applicable cell outer diameter(∮8-∮33mm) 4、Winding accuracy; When ensuring that the electrode meets the following conditions: The width error of the electrode is less than ± 0.2mm; The "S" bending error of the electrode is less than ± 1mm/500mm; The tower shape error of the separator material roll is less than ± 0.2mm; The winding accuracy can meet the following requirements: the alignment error of the separator is less than ± 0.5mm; The alignment error of the electrode is less than ± 0.5mm; Can achieve an alignment of ± 0.5mm between the negative electrode and the positive electrode, as well as the separator and the negative electrode 5、 Qualification rate: ≥ 98% (excluding non equipment factors) Ⅵ、Technical standard     Specification Remark Basic Specification   Input Power AC220V,1.5KVA,50HZ   Compressed air 0.4-0.6MPa         Weight About 500kg   Size 1750mm*1350mm*1570mm (L*W*H) Based on actual design Excluding the extended length of the electrode slot, unit:：mm Winding needle specification ∮3.0mm-∮12mm Delivery of one set according to customer requirements Mechanical Specification Rack and mounting plate 1set   Winding needle mechanism 1set   Electrode supply mechanism 2set   Separator Supply mechanism 2set   Tape pasting mechanism 1set   Control System Specification   PLC PANASONIC AFRX-C60T Touch screen   Weilang Winding motor   Zhengyuan Tension motor Stepper motor Li San/Zheng Yuan Sensor   Ailifu/Daochuan Pneumatic parts   Yadeke/Xingchen Alarm System   Fault stop Fault prompt Program built-in   One click reset Accessories Operation manual 1 set of operation manual   Spare parts 1set See delivery list