100T-400T Automatic Vacuum Fiber Hot Press Laminate Forming Machine

100T-400T Automatic Vacuum Fiber Hot Press Laminate Forming Machine   Introduction The fiber vacuum hot press, also known as the fiber vacuum hot press forming machine, adopts a servo oil circuit system, which is low-noise, energy-saving and environmentally friendly. The unique heating system device can control temperature and pressure in sections and zones. The overall temperature difference can be controlled within ±3 degrees, ensuring the stability of the hot pressing temperature and significantly improving the product yield. It can be equipped with a mold temperature control machine function. Applicable materials 1. Fiber materials: Forming of decorative parts such as carbon fiber and glass fiber. 2. Composite materials: PC/PMMA/ABS and other composite board film sheet forming. 3. Insulation materials: Molding of insulating and heat-insulating materials such as aerogel, cold gel, silicone, PET, and filter elements. Note: The industry applications of the product are as follows. Features 1. It adopts a servo system, which is low-noise, energy-saving and environmentally friendly. It can reduce electricity consumption by up to 46%, generate less heat and operate at a low oil temperature (within 50 degrees), which can extend the service life of the hydraulic press and reduce production costs. 2. The unique heating system device can control temperature and pressure in sections and zones. The overall temperature difference can be controlled within ±3°C, ensuring the stability of the hot pressing temperature and significantly improving the product yield. 3. The equipment structure features a four-column and three-plate structure, without oil-free bushings for guidance, to achieve a parallelism of ±0.03mm between the upper and lower heating plates. . 4. The vacuum hood is used for vacuuming, with a vacuum negative pressure value of 0.1kpa. It features automatic vacuuming, automatic pressure holding, automatic pressure replenishment, and automatic vacuum breaking functions. 5. The heating plate is made of high-quality die steel for heat treatment and ground to achieve a flatness of 0.05mm. 6. The oil pump is driven by a servo motor, controlled by PLC, and combined with pressure sensors and displacement sensors for closed-loop control. It can be made into segmented pressure, time and stroke control, and can be divided into three or more segments. This product is widely used in the following industries: 1. Mobile phone industry: Front and back covers for 2.5D/3D/3.5D mobile phones, full-coverage mobile phone cases. 2. Automotive industry: Interior and exterior trims, buttons, instrument panels, touch panels, smart Windows. 3. Panel industry: Decorative panels for tablets, laptops, medical devices, home appliances and kitchen appliances, smart locks, etc. 4. Electronics industry: Drones, VR/AR glasses, smartwatches, wristbands, switches, keyboards. 5. Fiber materials: Decorative parts made of fiber materials such as carbon fiber and glass fiber, like helmets, etc. 6. Insulation materials: aerogel, cold gel, silicone frame, PET, filter element and other insulation and heat insulation materials. 7. Composite materials: PC/PMMA/ABS and other film composite plates Technical parameter Item Unit 100T 200T 300T 300T 400T Master cylinder clamping force T 100 200 300 300 400 Master cylinder stroke mm 300 400 400 400 400 The maximum pressure for the liquid in the main cylinder Mpa 21 21 21 21 21 Return stroke force KN 80 50 80 30 30 The distance between the movable beam and the workbench Max. mm 500 600 450 400 400 Min. mm 200 200 50 0 0 Slider speed Rapid decline mm/s 130 150 120 120 250 Working speed mm/s 20 20 20 20 20 Fast return journey mm/s 150 125 100 120 120 Effective area of the heating plate mm 500*580 1200*1200 600*600 600*600 750*750 The height of the workbench from the ground mm 1075 1387 1315 1315 1114 Motor power KW 16 25 25 16*2 30 Maximum temperature ºC 200 200 200 300 300 Machine weight KG 4000 5000 7000 15000 18000  

150T Automatic Vacuum Hot Press For Aerogel Insulation Pad Laminating

150T Automatic Vacuum Hot Press For Aerogel Insulation Pad Laminating  Introduction The vacuum hot press for aerogel insulation pads is driven by a precision servo motor and equipped with a PLC microcomputer touch control operating system. It performs vacuum hot pressing on the insulation pads and cools and maintains pressure at the cold pressing station to form them, ensuring comprehensive bonding of the insulation sheets without bubbles or wrinkles. An additional fully automatic heat insulation pad production line is available for selection, integrating functions such as trimming, vulcanization, edge trimming, double-sided gluing, drying, cotton loading, fine cutting, and packaging. The daily production capacity of the production line can reach up to 20,000 pieces. Applicable materials Thermal insulation materials: The pressing molding process of materials such as aerogel, cold gel, silicone, PET, CCS, and filter elements, mainly used for the hot pressing molding of thermal insulation pads for new energy vehicles and power battery cells. Features 1. It adopts a servo oil circuit system with three piston cylinders, featuring low noise, high efficiency and energy saving, and a high yield rate. 2. Electric heating is adopted, ensuring uniform and stable temperature with an error within ±5 degrees, which significantly enhances the yield of the products. 3. The vacuum adopts an oil vacuum pump, which features fast pumping speed and long service life. Vacuum pump 0.75Kw. 4. The heating plate is made of manganese steel, heat-treated and chrome-plated, which is durable and will not deform. 5. PLC microcomputer touch screen control, digital pressure control, adjustable and controllable temperature and speed, independent control of heating up and down. 6. The quality is easy to control, stable, with little product deformation and less glue overflow. 7. Simple operation and practical. Low cost, low energy consumption, space-saving and easy to maintain. 8. Heating method and temperature difference of the working surface of the hot plate (temperature sensing line) : Electric heating tube heating (±5ºC). 9. Parallelism of adjacent hot plates after pressurization (pressure-sensitive paper) : The colored area of the pressure-sensitive paper ≥80%. This product is widely used in the following industries: 1. Mobile phone industry: Front and back covers for 2.5D/3D/3.5D mobile phones, full-coverage mobile phone cases. 2. Automotive industry: Interior and exterior trims, buttons, instrument panels, touch panels, smart Windows. 3. Panel industry: Decorative panels for tablets, laptops, medical devices, home appliances and kitchen appliances, smart locks, etc. 4. Electronics industry: Drones, VR/AR glasses, smartwatches, wristbands, switches, keyboards. 5. Fiber materials: Decorative parts made of fiber materials such as carbon fiber and glass fiber. 6. Insulation materials: Aerogel, cold gel, silicone, PET, CCS, filter elements and other insulation and heat insulation materials. 7. Composite materials: PC/PMMA/ABS and other film composite plates. Technical parameters Model 109G-150T (Top-mounted type) 109G-150T (Downward press type) Nominal maximum pressure of oil (T) 150 150 Workplate size (mm) 570*1350 570*1350 Maximum usable area (mm) 500*1200 500*1200 Hydraulic cylinder Φ220mm*3pcs Φ220mm*3pcs Maximum stroke (mm) 250 250 Working height (mm) 1052 1052 Heating method Electric heating(dia14mm Bullet-type electric heating tube) Electric heating(dia14mm Bullet-type electric heating tube) Number of heating rods 32 pcs Temperature control 8 sets of temperature control (4 sets each for the upper and lower heating plates) 8 sets of temperature control (4 sets each for the upper and lower heating plates) Heating temperature RT-150ºC RT-150ºC Temperature uniformity PV±5ºC PV±5ºC Total heating power (KW) 9.6 9.6 Cylinder speed (mm/s) up ≤85 ≤120 back ≤110 ≤160 Working power supply voltage AC380V50HZ, three-phase five-wire AC380V50HZ, three-phase five-wire Working power consumption (KW) 20 20 Host dimensions (mm) 2285*1767*2113 2285*1767*2113 Total weight of the equipment About 7.5T About 7.5T