DC or RF High Vacuum Magnetron Ion Sputtering Coating Coater

DC or RF High Vacuum Magnetron Ion Sputtering Coating Coater   Introduction High Vacuum Magnetron Ion Sputtering Coater is ideal and designed for materials science and sample preparation. It is widely used for the majority of universities and scientific research institutes of materials science and engineering to coat, for metals, ceramics, semiconductors, insulators or other kinds of membrane material preparation. High Vacuum Magnetron Ion Sputtering Coater provides the most stable sputtering environment and achieves the basic experimental conditions of magnetron sputtering in a very short period of time. It provides DC / RF two kinds of sputtering power options which allow sputtering conductive or non-conductive substance on specimen and improves physical vapor deposition (PVD) Performance. It is also excellent for surface treatment and coating. It is easy to operate and user friendly as well. Vacuum pump and Chiller are included. Parameter Vacuum pump set (Oil required) rotary vacuum pump+(oil free) turbo moleculan pump set Rotary pumping speed 50 Hz : 16 m³/h (4.4 L/s)/ 60 Hz : 19.2 m³/h (5.2 L/s) Molecular pumping speed 300 L/s  Vacuum limit 5* 10-5 Pa Working pressure 0.5-5 Pa Vacuuming time >10 Min(10-3Pa) Vacuum measure Measuring range from atmosphere to 1*10-6 Pa Gas control Gas flow controller Chamber size φ260*200mm (height) metal Magnetron target source Target size φ 50*3mm(Cu)/target source: weak magnetic substance /materials Operation method Instruction Manual Weight/size 100kg/610mm length x 420mm wide x 490mm high Power supply AC 110V 60Hz or AC 220V 50Hz Power consumption <3000W Cooling method Air cooling(pump)+ water cooling(sputtering target) Warranty One year limited warranty with lifetime product support

Intermittent Slot Die Coating Coater Machine With Drying Oven And Winding&Unwinding System

Intermittent Slot Die Coating Coater Machine With Drying Oven And Winding&Unwinding System Equipment Specifications 1. Thickness of substrate: aluminum foil: 0.010--0.030mm copper foil: 0.006-0.030mm 2. Width of substrate: aluminum foil: 100-320mm copper foil: 100-320mm 3. Maximum coating wet film thickness: 80--400µm (under the conditions of paste viscosity) 4. The maximum width of coating: 360mm, 5. Maximum width of coating roll surface (steel roll): 450mm 6. Mechanical transport speed: 0.5—7M/min (maximum speed) 7. Coating speed: 0.1-1.0M/min is the best (depending on the drying conditions, the speed is different depending on the slurry) (the supercapacitor coating is faster, usually it can be set to about 1M/min). 8. Oven length: 1 section of oven × 1.5 m/section = 1.5 m Equipment performance 1. Coating method: extrusion coating Intermittent coating distance: 5-8000mm±1mm (adjustable according to battery specifications). 2. Coating accuracy: 2.1. Accuracy error of dry thickness: single-sided positive electrode: ±2.5µm negative electrode ±2.5µm (4-5 points for cross-section measurement, and 100mm for vertical section measurement distance). 2.2. Alignment error of front and back coating: ≤±1.0mm 2.3. Average length error: ≤±1.0mm 2.4. Average width error: ≤±1.0mm Note: The above indexes 1 and 2 should work best when the slurry conditions (viscosity, particle size, uniformity, etc.) match the settings of various parameters of the equipment. 3. Core inner diameter: 3 inches with air shaft 4. Tension control: Swing arm tension PID control 5. Correction controller accuracy: ±0.01mm; Correction accuracy: ±1mm 6. The operator operates the coating mechanism from the front 7. Drying form: (1) Hot air drying: hot air circulation (upward air supply); or upper and lower air supply; (2) Heating method: electric heating 5.0KW×1 section=5.0KW; (3) heater; 8. Oven length: 1 section of oven × 1.0 m/section = 1.0 m 9. Oven material: both inside and outside are made of stainless steel 10. Oven temperature: room temperature--150℃ adjustable, temperature control accuracy <±5℃; Process flow The electrode sheet base material placed on the unwinding device enters the swing arm tension system after automatic deviation correction. After adjusting the unwinding tension, it enters the coating head, and the electrode slurry is coated according to the setting procedure of the coating system. The coated wet electrode sheet enters the oven for drying by hot air. The tension of the dried electrode sheet is adjusted by the tension system, and the winding speed is controlled at the same time, so that it is synchronized with the coating speed. The electrode sheet is automatically corrected by the correction system to keep it in the center position, and is wound by the winding device. Device 1. Unwinding mechanism (with automatic deviation correction device) The device is composed of servo unwinding, unwinding shaft with tension control, automatic deviation correction system, etc. The coil is pulled out and enters the swing arm tension device after automatic deviation correction. The device transmits the tension change during operation to the tension controller through the sensor, so as to achieve constant tension. 2. Swing arm tension mechanism The mechanism consists of rollers, position sensors, etc. The swing arm tension system absorbs the temporary changes in the storage space due to acceleration, deceleration, unwinding and starting the reel, and space fluctuations during the coating interval, so that the impact on the coating is minimized. The tension of the substrate is adjusted by the position of the swing arm, so that the substrate maintains a constant tension during the coating process, and the unwinding speed and the coating speed are controlled to keep synchronization. 3. Coating mechanism This machine is controlled by PLC and is equipped with high-tech automation equipment of precision machinery and opto-mechanical integration. It consists of extrusion die, coating roller, drive motor, optical fiber sensor, precision bearing and high-performance pneumatic components. Among them, the drive motor, reducer, pneumatic control, and the bearing of the coating roller are precision bearings. The man-machine interface, PLC, etc. constitute an intermittent coating system, and the coating program is designed according to the user's process size. The coating method has two working modes: continuous coating and intermittent coating. For intermittent coating, the coating length and intermittent spacing of the first side and the back side can be set respectively, and two coating lengths can be set separately for each side. and intermittent distance to meet the special requirements of users. The set parameters can be continuously adjusted according to the specifications of the battery (single pulse) with a resolution accuracy of 0.01mm. After the back coating is automatically positioned by the optical fiber sensor tracking the first surface, the coating is carried out according to the parameters set on the back. Applicator roll and back roll speed indicators are set and displayed on the touch screen. 4. Drying system The drying system consists of heater, fan, exhaust duct and air hole, insulation box, inspection door, etc. The insulation box has a 1.0-meter section, a total of one section. The inner and outer parts of the box are made of stainless steel poles. The box body is a thermal insulation structure to prevent heat loss and safe operation. After the coated wet pole pieces enter the drying box, the box adopts the upper air drying method for efficient drying For drying, the dry air is sent by the fan to be heated by the hot air heater, and then sent to the inside of the oven, and is evenly blown to the wet coating by the air hole, and the dried air is discharged to the outdoors by the exhaust fan. 5. Take-up mechanism This device is composed of oven outlet, swing arm tension mechanism, belt drive device and winding tension sensor system. The tempo stays in sync. 6. Rewinding mechanism The device consists of a servo motor, a winding shaft, and an automatic deviation correction system. During the winding process, the device can make the winding shaft track the position of the pole piece, so that the edge of the winding pole piece can be kept neat. 7. Coating and drying automatic control system (1) Coating control system: This system consists of PLC, servo motor, touch screen and optical fiber sensor. As a human-machine interface, the touch screen has a friendly picture, intuitive display and convenient operation. During the coating process of this machine, the line speed of the coating roller, the coating speed and the number of coated sheets are automatically displayed on the touch screen, and the parameters set can be finely revised at any time according to the requirements of the production process. (2) Temperature and control: This system is composed of temperature regulator, thermocouple, heater, relay, etc. It measures and automatically controls the internal temperature of each section of drying oven Main configuration The machine control system and structure system is a highly integrated closed-loop control system, the main configuration is as follows: No. Name Details Content 1 Rack structure   Integrated vertical plate structure, embracing processing, plus precise positioning pins to ensure position accuracy and stability 2 Unwinding part Correction form Photoelectric edge patrol, motor drive, overall movement correction     Correction stroke ±50mm     Unwinding form Automatic unwinding of motor speed reducer     Roll up method 3" air shaft     Maximum roll diameter φ300 3 Coating roller Size φ210*360     Material carbon steel, chrome plated     Drive mode Servo motor + reducer 4 Coating mode Extrusion head Effective width 300mm, material: stainless steel plated carbide     Extrusion head position control system Cylinder push, mechanical adjustment, precise adjustment of the mechanism     Extrusion head membrane tibial pressure High precision pressure gauge 0-1MPa 5 Feeding system Screw pump Bingshen pump HEISHIN servo control feeding     Transfer tank 5L, constant temperature control, liquid level control, pneumatic stirring, filter     Coating valve Pneumatic single valve     Pipeline system Sanitary piping system, no dead ends 6 Tension Control System Structure type Swing arm tension, low friction cylinder 7 Guide Roller (Over Roller) Control mode Speed PID control     Tension (N) 30-80N       Aluminum alloy roll, width 340mm, hard anodized 8 Operation panel Touch screen Operate according to the function interface 9 Operating platform Button Some functions are the same as button operation   1. Automatic control of front and rear tension: 1.1 Fully integrated Panasonic system; 1.2 Unwinding mechanism; 1.3 Rewinding device; 1.4 Motor unwinding. 2. Front and rear automatic correction system: 2.1 Correction controller: Aibo correction system; 2.2 Detection head: photoelectric detection 3. Main control system: 3.1 Operation interface: touch screen; 3.2 Coating shaft and steel roller: Yaskawa servo motor; 3.3 Extrusion die: driven by cylinder; 3.4 Program controller: Panasonic PLC and control module; 3.5 Heating tube: domestic; 3.6 Temperature control probe: thermocouple. 4. Oven: 4.1 Material inside and outside the box: stainless steel: (SS304 stainless steel) 4.2 Box insulation: the thickness of the insulation layer is 50mm; 4.3 Fan: domestic; 4.4 Air duct: stainless steel; 4.5 Rack: carbon steel parts + paint 5. Machine head and unwinding integrated parts Machine tail and receiving parts 5.1 Worktable: nickel-plated surface; 5.2 Large bearing seat: nickel-plated surface; 5.3 Coating roller: carbon steel with chrome plating on the surface; 5.4 Rubber roller: corrosion-resistant rubber; 5.5 Aluminum roller: aluminum alloy (surface anodized hard anodized) 5.6 Inflatable shaft: chrome plating on the surface      

Large Lithium Battery Electrode Slot Die Coating Coater Machine With 1m Length Drying Oven

Large Lithium Battery Electrode Slot Die Coating Coater Machine With 1m Length Drying Oven Equipment Specifications 1. Thickness of substrate: aluminum foil: 0.010--0.030mm copper foil: 0.006-0.030mm 2. Width of substrate: aluminum foil: 100-320mm copper foil: 100-320mm 3. Maximum coating wet film thickness: 80--400µm (under the conditions of paste viscosity) 4. The maximum width of coating: 300mm, 5. Maximum width of coating roll surface (steel roll): 360mm 6. Mechanical transport speed: 0.5—7M/min (maximum speed) 7. Coating speed: 0.1-1.0M/min is the best (depending on the drying conditions, the speed is different depending on the slurry) (the supercapacitor coating is faster, usually it can be set to about 1M/min). 8. Oven length: 1 section of oven × 1m/section = 1m Equipment performance 1. Coating method: slot die coating Intermittent coating distance: 5-8000mm±1mm (adjustable according to battery specifications). 2. Coating accuracy: 2.1. Accuracy error of dry thickness: single-sided positive electrode: ±2.5µm negative electrode ±2.5µm (4-5 points for cross-section measurement, and 100mm for vertical section measurement distance). 2.2. Alignment error of front and back coating: ≤±1.0mm 2.3. Average length error: ≤±1.0mm 2.4. Average width error: ≤±1.0mm Note: The above indexes 1 and 2 should work best when the slurry conditions (viscosity, particle size, uniformity, etc.) match the settings of various parameters of the equipment. 3. Core inner diameter: 3 inches with air shaft 4. Tension control: Swing arm tension PID control 5. Correction controller accuracy: ±0.01mm; Correction accuracy: ±1mm 6. The operator operates the coating mechanism from the front 7. Drying form: (1) Hot air drying: hot air circulation (upward air supply); or upper and lower air supply; (2) Heating method: electric heating 5.0KW×1 section=5.0KW; (3) heater; 8. Oven length: 1 section of oven × 1.0 m/section = 1.0 m 9. Oven material: both inside and outside are made of stainless steel 10. Oven temperature: room temperature--150℃ adjustable, temperature control accuracy <±5℃; Process flow The electrode sheet base material placed on the unwinding device enters the swing arm tension system after automatic deviation correction. After adjusting the unwinding tension, it enters the coating head, and the electrode slurry is coated according to the setting procedure of the coating system. The coated wet electrode sheet enters the oven for drying by hot air. The tension of the dried electrode sheet is adjusted by the tension system, and the winding speed is controlled at the same time, so that it is synchronized with the coating speed. The electrode sheet is automatically corrected by the correction system to keep it in the center position, and is wound by the winding device. Device 1. Unwinding mechanism (with automatic deviation correction device) The device is composed of servo unwinding, unwinding shaft with tension control, automatic deviation correction system, etc. The coil is pulled out and enters the swing arm tension device after automatic deviation correction. The device transmits the tension change during operation to the tension controller through the sensor, so as to achieve constant tension. 2. Swing arm tension mechanism The mechanism consists of rollers, position sensors, etc. The swing arm tension system absorbs the temporary changes in the storage space due to acceleration, deceleration, unwinding and starting the reel, and space fluctuations during the coating interval, so that the impact on the coating is minimized. The tension of the substrate is adjusted by the position of the swing arm, so that the substrate maintains a constant tension during the coating process, and the unwinding speed and the coating speed are controlled to keep synchronization. 3. Coating mechanism This machine is controlled by PLC and is equipped with high-tech automation equipment of precision machinery and opto-mechanical integration. It consists of extrusion die, coating roller, drive motor, optical fiber sensor, precision bearing and high-performance pneumatic components. Among them, the drive motor, reducer, pneumatic control, and the bearing of the coating roller are precision bearings. The man-machine interface, PLC, etc. constitute an intermittent coating system, and the coating program is designed according to the user's process size. The coating method has two working modes: continuous coating and intermittent coating. For intermittent coating, the coating length and intermittent spacing of the first side and the back side can be set respectively, and two coating lengths can be set separately for each side. and intermittent distance to meet the special requirements of users. The set parameters can be continuously adjusted according to the specifications of the battery (single pulse) with a resolution accuracy of 0.01mm. After the back coating is automatically positioned by the optical fiber sensor tracking the first surface, the coating is carried out according to the parameters set on the back. Applicator roll and back roll speed indicators are set and displayed on the touch screen. 4. Drying system The drying system consists of heater, fan, exhaust duct and air hole, insulation box, inspection door, etc. The insulation box has a 1.0-meter section, a total of one section. The inner and outer parts of the box are made of stainless steel poles. The box body is a thermal insulation structure to prevent heat loss and safe operation. After the coated wet pole pieces enter the drying box, the box adopts the upper air drying method for efficient drying For drying, the dry air is sent by the fan to be heated by the hot air heater, and then sent to the inside of the oven, and is evenly blown to the wet coating by the air hole, and the dried air is discharged to the outdoors by the exhaust fan. 5. Take-up mechanism This device is composed of oven outlet, swing arm tension mechanism, belt drive device and winding tension sensor system. The tempo stays in sync. 6. Rewinding mechanism The device consists of a servo motor, a winding shaft, and an automatic deviation correction system. During the winding process, the device can make the winding shaft track the position of the pole piece, so that the edge of the winding pole piece can be kept neat. 7. Coating and drying automatic control system (1) Coating control system: This system consists of PLC, servo motor, touch screen and optical fiber sensor. As a human-machine interface, the touch screen has a friendly picture, intuitive display and convenient operation. During the coating process of this machine, the line speed of the coating roller, the coating speed and the number of coated sheets are automatically displayed on the touch screen, and the parameters set can be finely revised at any time according to the requirements of the production process. (2) Temperature and control: This system is composed of temperature regulator, thermocouple, heater, relay, etc. It measures and automatically controls the internal temperature of each section of drying oven Main configuration The machine control system and structure system is a highly integrated closed-loop control system, the main configuration is as follows: No. Name Details Content 1 Rack structure   Integrated vertical plate structure, embracing processing, plus precise positioning pins to ensure position accuracy and stability 2 Unwinding part Correction form Photoelectric edge patrol, motor drive, overall movement correction     Correction stroke ±50mm     Unwinding form Automatic unwinding of motor speed reducer     Roll up method 3" air shaft     Maximum roll diameter φ300 3 Coating roller Size φ210*360     Material carbon steel, chrome plated     Drive mode Servo motor + reducer 4 Coating mode Extrusion head Effective width 300mm, material: stainless steel plated carbide     Extrusion head position control system Cylinder push, mechanical adjustment, precise adjustment of the mechanism     Extrusion head membrane tibial pressure High precision pressure gauge 0-1MPa 5 Feeding system Screw pump Bingshen pump HEISHIN servo control feeding     Transfer tank 5L, constant temperature control, liquid level control, pneumatic stirring, filter     Coating valve Pneumatic single valve     Pipeline system Sanitary piping system, no dead ends 6 Tension Control System Structure type Swing arm tension, low friction cylinder 7 Guide Roller (Over Roller) Control mode Speed PID control     Tension (N) 30-80N       Aluminum alloy roll, width 340mm, hard anodized 8 Operation panel Touch screen Operate according to the function interface 9 Operating platform Button Some functions are the same as button operation   1. Automatic control of front and rear tension: 1.1 Fully integrated Panasonic system; 1.2 Unwinding mechanism; 1.3 Rewinding device; 1.4 Motor unwinding. 2. Front and rear automatic correction system: 2.1 Correction controller: Aibo correction system; 2.2 Detection head: photoelectric detection 3. Main control system: 3.1 Operation interface: touch screen; 3.2 Coating shaft and steel roller: Yaskawa servo motor; 3.3 Extrusion die: driven by cylinder; 3.4 Program controller: Panasonic PLC and control module; 3.5 Heating tube: domestic; 3.6 Temperature control probe: thermocouple. 4. Oven: 4.1 Material inside and outside the box: stainless steel: (SS304 stainless steel) 4.2 Box insulation: the thickness of the insulation layer is 50mm; 4.3 Fan: domestic; 4.4 Air duct: stainless steel; 4.5 Rack: carbon steel parts + paint 5. Machine head and unwinding integrated parts Machine tail and receiving parts 5.1 Worktable: nickel-plated surface; 5.2 Large bearing seat: nickel-plated surface; 5.3 Coating roller: carbon steel with chrome plating on the surface; 5.4 Rubber roller: corrosion-resistant rubber; 5.5 Aluminum roller: aluminum alloy (surface anodized hard anodized) 5.6 Inflatable shaft: chrome plating on the surface      

Dual Rollers Battery Adjustable Roller Heat Press Coating Machine

1 TMAX-DYG-703A system battery roll press machine is a high precision Mechanical roller press machine. It has dual rollers of 300mm dia.* 300mm width and Dia400mm*400mm width model.. Thisbattery roll press machine is an ideal rolling press for adjusting thickness and increasing active material density of the electrode in Li-Ion batteries research after coating and drying for producing.. 2 This model battery roll press machine is pressure adjustable roll press, The operator adjust the press pressure to get best effect battery electrode density according to battery design.

Supercapacitor Roll to Roll Film Coating Machine

DESCRIPTION  The lithium battery coating machine TMAX-DYG-135 model coating machine is mainly used for Slurry drying process of lithium battery electrode coating. The battery coating machine adopts continuous coating mode, is mainly used for lithium battery lab research and pilot scale production line. 

Roll to Roll Battery Electrode Continuous and Intermittent Coating Machine

DESCRIPTION  The lithium battery coating machine TMAX-DYG-135 model coating machine is mainly used for Slurry drying process of lithium battery electrode coating. The battery coating machine adopts continuous coating mode, is mainly used for lithium battery lab research and pilot scale production line. 

Vacuum Magnetron Ion Sputtering Coater Optional Water Cooling Used to Coat Non-conductive Or Heat-sensitive SEM Samples

Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp：+86 131 7450 6016 Skype: gia@tmaxcn.com

Lab Vacuum Single Side Six-port Multi-station Glove Box Placeable 9999rpm Spin Coater Machine

Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp：+86 131 7450 6016 Skype: gia@tmaxcn.com

Lab Benchtop Vacuum Spin Coater Machine with Film Holder And Vacuum Pump

Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp：+86 131 7450 6016 Skype: gia@tmaxcn.com

Lab Desktop Vacuum PTFE Spin Coating Machine Optional Substrate of 5 to 600mm

Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp：+86 131 7450 6016 Skype: gia@tmaxcn.com

Multi-Material Evaporation Deposition Coating System Machine For OLED, Solar Cell & Semiconductor

Multi-Material Evaporation Deposition Coating System Machine For OLED, Solar Cell & Semiconductor   TMAX-TK-ZD02-High-Vacuum Multi-Material Evaporation Technical Specifications Category Parameter Specification Basic Configuration Model TMAX-TK-ZD02   Coating Method Multi-source evaporation deposition   Chamber Structure Vertical square, front-opening design Vacuum System Chamber Dimensions Ø400mm × H500mm (Material: 304 stainless steel)   Ultimate Vacuum ≤6.0×10⁻⁴ Pa   Pump-down Time ≤45 min (Atmosphere→10⁻⁴ Pa)   Pump Configuration Compound molecular pump (FF-200/1200, 1200L/s) + Rotary vane pump (TRP-36, 9L/s)   Vacuum Valves GDQ-200 main valve + GDQ-40 bypass valve Deposition Control Heating Temperature Room temperature ~ 300°C   Substrate Holder 120mm×120mm (Custom sizes available)   Film Uniformity ≤±5.0%   Evaporation Sources 3 groups (Boat-type + Filament-type for metals) with baffles   Thickness Control Quartz crystal monitor (Optional, 1 water-cooled probe)  Operational Control System PLC + Touchscreen   Safety Protection Water shortage/Overcurrent/Voltage fault alarms   Power Requirement ≥8kW   Dimensions 1710mm(L)×850mm(W)×1850mm(H) Standard configuration: Manual button control. Quartz crystal monitor available as optional accessory. Key Features & Applications ◉ Modular Design · Integrated vacuum chamber with automated welding and surface treatment · Hybrid sealing (metal + fluororubber) for optimal vacuum maintenance ◉ Process Flexibility · Simultaneous evaporation of metals (Al, Ag, Au, etc.) and organic materials · Adjustable baffles for deposition uniformity control ◉ User-Oriented · Explicit "Optional" labeling for thickness monitoring system · Customizable substrate holders for specialized research needs ◉ Target Applications     Novel thin-film material development     Optoelectronic device research (OLED, thin-film solar cells)     Small-batch functional coating production Advantages Parameter Entry-Lab Systems Industrial Systems Evaporation Sources 3 independent (metal/organic hybrid) 1-2 single-type sources 4-6 (customized) Thickness Control ±5.0% (upgradable to ±2.0%) ±8-10% (no real-time monitoring) ±1-3% (multi-probe standard) Heating Rate 10°C/min (RT→300°C) ≤5°C/min 15-20°C/min (high-temp) Leak Rate ≤5×10⁻⁹ Pa·m³/s (metal seals) ≤1×10⁻⁷ Pa·m³/s (rubber seals) ≤1×10⁻¹⁰ Pa·m³/s Maintenance Cycle 500hrs (turbo pump) 300hrs 1000hrs (mag-lev pumps) Coating Area 144cm² (expandable to 400cm²) 50-100cm² 1000cm²+ Ideal for: ✓ Bridging lab-scale R&D and production verification ✓ Cross-disciplinary material research teams ✓ Budget-conscious innovators demanding industrial-grade performance   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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