Industrial Conveyorized Multi-Nozzle Ultrasonic Spray Coating System For Nanoscale Film Deposition

Industrial Conveyorized Multi-Nozzle Ultrasonic Spray Coating System For Nanoscale Film Deposition   Key Specifications ✔ Proprietary Ultrasonic Nozzle – Adjustable droplet size & spray width ✔ High-Precision Deposition – >95% coating uniformity ✔ Multi-Nozzle Array Support – Scalable for high-speed production ✔ Automated Conveyor System – Continuous substrate feeding ✔ XYZ 3-Axis Servo Motion – Precision trajectory control ✔ Constant-Flow Feeding – 24/7 stable liquid supply System Overview A fully automated ultrasonic spray coater with substrate conveyance, supporting wide-spray nozzles and parallel multi-nozzle operation. Features a precision metering pump for uninterrupted production, ideal for high-volume coating of large-area thin films. Optional: Heated substrate platform for temperature-controlled deposition. Advantages Over Conventional Spraying Feature Ultrasonic Spray Traditional Two-Fluid Spray Material Use >85% <20% Uniformity >95% ~70-80% Precision Nanometer-level Micron-level Overspray Minimal High wastage ✔ 4× Higher Efficiency – Ultra-low waste, reduced costs ✔ No Clogging – Low maintenance, long nozzle lifespan ✔ Non-Pneumatic – Smooth operation without compressed air Applications ◉ Solar Energy – Perovskite/organic PV cells, transparent conductive films ◉ Biomedical – Biosensors, drug-eluting coatings ◉ Microelectronics – Wafer photoresist, PCB flux ◉ Optical Coatings – AR films, hydrophobic/thermal layers ◉ Smart Textiles – Waterproof, antimicrobial treatments Advanced Features · Touchscreen HMI – Intuitive control & real-time monitoring · High-Precision Valves – Imported regulators for stable flow · Built-In Exhaust – Fume extraction for clean operation · Anti-Sedimentation – Optional ultrasonic dispersion for suspensions · Auto-Cleaning – Nozzle maintenance after each cycle Why Choose This System? `Production-Ready – Scalable for R&D or full-scale manufacturing `Cost-Efficient – Saves material, energy, and labor `Versatile – Handles nano/micro coatings on diverse substrates   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Lab Automatic 300mm Tape Casting Coater Film Coating Machine

Automatic Film Coater with Dryer, Vacuum Chuck & Adjustable Film Applicator compact tape casting coater 1.coater width:10-200mm  2.with Dryer,Vacuum Pump 3.for lab equipment

Floor-Standing Ultrasonic Spray Coater Coating System For for OLED, Graphene & Semiconductor Film

Floor-Standing Ultrasonic Spray Coater Coating System For for OLED, Graphene & Semiconductor Film Specifications: · Overall Dimensions: 1500 × 1250 × 1900 mm · Maximum Coating Area: 500 × 500 mm · Motion System: 3-axis servo-driven mechanism · Control Method: High-precision motion control card / 15.6" HD touchscreen / Physical buttons · Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multi-head setups) · Application: Ideal for medium-scale production and large-area thin film fabrication Overview: The TMAX-FS04S Ultrasonic Precision Spray Coater is designed for medium-scale production and large-area thin film applications. Featuring a streamlined yet fully functional structure, the system incorporates an XYZ 3-axis servo motion system with optional R-axis rotary spray head mechanism. Paired with a comprehensive trajectory editing system, it enables precise 2D pattern coating (e.g., rectangles, circles, triangles, or custom curves). Compatible with all TMAX ultrasonic spray heads, the system includes a precision constant-flow syringe pump and digital display carrier gas system. Optional upgrades include ultrasonic dispersion feeding system and vacuum-adsorption heated substrate platform. Advantages: 1. 4× Material Utilization Achieves up to 4× higher material efficiency compared to conventional spray methods, significantly reducing material costs. 2. Nanoscale Film Thickness Capable of producing ultra-thin films as fine as tens of nanometers with exceptional uniformity. 3. Pressure-Free Atomization Utilizes high-frequency ultrasonic vibration for atomization without compressed air, eliminating substrate damage from high-pressure impact. 4. Premium Motion System XYZ axes feature imported servo motors and fully enclosed linear screw modules, ensuring 0.01mm repeat positioning accuracy and extended lifespan. 5. Ultrasonic Dispersion System Optional TMAX ultrasonic dispersion feeder effectively prevents particle sedimentation. Control System: Equipped with TMAX's proprietary control system specifically developed for ultrasonic spraying. The intuitive interface integrates: · Ultrasonic atomization/disperser control · Syringe pump regulation · Carrier gas flow management · Heating stage/vacuum plate operation Features include one-click template trajectory generation and G-code editing for complex patterns. Technical Parameters: · Suspension Requirements: Solid content ≤20-30% · Liquid Delivery System: Precision syringe pump + biomedical-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate dependent) · Input Voltage: 220V±10%, 50-60Hz · Solution Conversion Rate: ≥95% (multiple times higher than conventional two-fluid nozzles) · Atomized Particle Size: 15-45μm average (frequency-dependent; higher frequencies yield smaller droplets) · Spray Head Frequency: Configurable 30-200 kHz systems Optional Configurations: 1. Ultrasonic Dispersion Feeding System Continuously disperses nanoparticles during spraying to minimize sedimentation and enhance film uniformity. 2. Heated Drying Platform Aerospace-grade perforated aluminum or precision microporous ceramic platform with precise temperature control up to 200°C. 3. Vacuum Adsorption Platform Multi-channel vacuum generator with zoning control for distortion-free substrate fixation. 4. Laser Alignment Device Precision spray head positioning system.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/media.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-anchor { border:1px dashed #666; width:16px; height:16px; } .ke-script, .ke-noscript, .ke-display-none { display:none; font-size:0; width:0; height:0; } .ke-pagebreak { border:1px dotted #AAA; font-size:0; height:2px; } html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Vertical Ultrasonic Spray Coating Machine System With 500C High Temperature

Vertical Ultrasonic Spray Coating Machine System With 500C High Temperature     Core Features: · Patented ultrasonic nozzle technology with customizable droplet size and spray width · Uniform coating consistency: >95% homogeneity · Clog-resistant nozzle design reduces maintenance costs and downtime · Material savings: >85% material utilization rate (4× higher than conventional two-fluid spray) · XYZ 3-axis servo motion system with precision trajectory control · Vacuum-heated stage for flexible substrates (e.g., battery separators) · Optional high-temperature stage (up to 500°C) for spray pyrolysis film deposition Vertical Precision Ultrasonic Spray System A mid-scale ultrasonic spray system compatible with focused, wide-range, or scattered-spray nozzles, supporting multi-nozzle parallel operation. Equipped with a precision constant-flow metering pump for 24/7 stable liquid supply. Integrated auxiliary modules (gas control, heated/vacuum stages, exhaust systems) make it ideal for pilot-scale production or large-area thin-film fabrication. Advantages Over Conventional Spraying: · Ultrasonic atomization eliminates compressed air需求, enabling: o Higher uniformity (±5% variation) o Thinner coatings (down to nanometers) o 4× less material waste (85% vs. <25% in two-fluid spray) Applications: · Energy: PEM fuel cell electrodes, perovskite/organic solar cells, transparent conductive films · Biomedical: Biosensor coatings · Semiconductors: Photoresist for wafers, PCB flux · Glass Coatings: AR anti-reflection, hydrophilic/hydrophobic, thermal insulation · Textiles: Superhydrophobic/antibacterial coatings Technical Specifications · Automated ultrasonic spraying with nanometer-scale thickness control (20 nm to 100+ µm) · Coating uniformity: >95% · Max. substrate area: 600 × 600 mm · Multi-cylinder constant-flow system for uninterrupted supply · Color touchscreen HMI with intuitive controls · Laser alignment for nozzle positioning · Precision valves (imported) for stable gas-liquid coordination · Built-in exhaust system · In-line ultrasonic dispersion (optional) to prevent particle settling · Self-cleaning function post-operation Optional Modules: · Vacuum-heated stage for flexible materials · High-temp stage (500°C) for spray pyrolysis Key Innovations · Zero-clogging nozzles → Low maintenance · 4× material efficiency vs. conventional methods · Modular design for diverse R&D/production needs   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Vacuum Thermal Evaporating Carbon Coating Coater for Materials Science

Vacuum Thermal Evaporating Carbon Coating Coater for Materials Science   Introduction Thermal Evaporation Carbon Coater (SD800C Model) is ideal and designed for lab SEM sample preparation. SD800C Model carbon coater applies a thin conductive carbon film on a sample surface. Applying this coating to a non-conductive sample is an effective preparation technique for diminishing charge-up electron artifacts for analysis in a SEM. Working vacuum pressure can be achieved quickly when using proper vacuum pump within 5 minutes. It is user friendly and easy to operate.      Vacuum pump is included. Parameter  Vacuum pump set (Oil required) rotary vacuum pump Rotary pumping speed 50 Hz : 8 m³/h (2.2 L/s)/ 60 Hz : 9.6m³/h 2.6 L/s) Vacuum limit 2Pa Max evaporation current 100A Working pressure 6Pa -4 Pa Vacuuming tme < 5 Min( 2Pa) Vacuum measure Measuring range from atmosphere to 2*10-2mbar Chamber size Φ150*120mm (height) scratch resistant quartz glass  Evaporation target source Target material :carbon rope/target source:carbon rope Operation method Instruction Manua Weight/size 45kg/340mm length x 390mm wide x 300mm high Power supply AC 110V 60Hz or AC 220V 50Hz Power consumption <2000W Warranty One year limited warranty with lifetime product support  

Vacuum Pulsing Thermal Evaporating Sputtering Coating Coater with Vacuum Pump

Vacuum Pulsing Thermal Evaporating Sputtering Coating Coater with Vacuum Pump   Introduction Automatic Pulsing Thermal Evaporation Carbon Coater (SD980 Model) that is ideal and designed for lab SEM sample preparation. SD980 Model carbon coater is a fully-automated carbon coater that applies a thin conductive carbon film on a sample surface. Applying this coating to a non-conductive sample is an effective preparation technique for diminishing charge-up electron artifacts for analysis in a SEM. A pulsed mode for protecting samples is also included. Working vacuum pressure can be achieved quickly when using proper vacuum pump. It is user friendly and easy to operate by Controlling Touch Screen Heating Power (Current) and Pulsing Times (Recipe). Vacuum pump is included. Parameter Vacuum pump set (Oil required) rotary vacuum pump Rotary pumping speed 50 Hz : 8 m³/h (2.2 L/s)/ 60 Hz : 9.6m³/h (2.6 L/s) Vacuum limit 2 Pa Max evaporation current 80A Working pressure 6 Pa - 4 Pa Vacuuming time <5 Min(2 Pa) Vacuum measure Measuring range from atmosphere to 2*10-2mbar Chamber size Φ150*120mm (height) scratch resistant quartz glass Evaporation target source Target material :carbon rope/target source: carbon rope Operation method Instruction Manual Weight/size 45kg/390mm length x 310mm wide x 290mm high Power supply AC 110V 60Hz or AC 220V 50Hz Power consumption <2000W Warranty One year limited warranty with lifetime product support

Nano Ultrasonic Spray Nozzle Equipment Coating Machine With Automated Flipping Solution

Nano Ultrasonic Spray Nozzle Equipment Coating Machine With Automated Flipping Solution   Main Parameters · Main Unit Dimensions: 1500 × 1250 × 1900 mm | Flipping Device Dimensions: 1000 × 900 × 1800 mm · Maximum Coating Area: 500 × 500 mm · Motion System: XYZ three-axis servo system, programmable for any planar trajectory · Control Method: PLC-controlled, with LCD touchscreen and physical buttons · Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multiple sets) · Application: Suitable for medium-scale production and large-area dual-side thin-film fabrication Overview The Ultrasonic Precision Spray Coating Machine is designed for enterprises, universities, and research institutes specializing in ultrasonic spray technology. The machine features a streamlined yet fully functional structure, comprising: · XYZ three-axis servo motion system (optional R-axis spray head rotation mechanism) · Comprehensive trajectory editing system, supporting any 2D planar pattern (e.g., rectangle, circle, triangle, or curve) · Compatibility with all TMAX ultrasonic spray heads, paired with: o Precision constant-flow syringe pump o Precision adjustable gas flow pressure system o Automatic flipping device for dual-side spraying · Optional upgrades: o Ultrasonic dispersion liquid supply system o Vacuum-adsorbing heated substrate Advantages 4× Efficiency Advantage · Achieves 4× higher material utilization than conventional spraying, significantly reducing costs. Nanometer-Level Film Thickness · Produces ultra-thin films as fine as tens of nanometers with exceptional uniformity. Pressure-Free Atomization · Utilizes ultrasonic high-frequency vibration (no compressed air required), eliminating substrate damage from high-pressure impact. Imported Servo Motors & Fully Enclosed Motion Modules · XYZ axes employ imported servo motors and fully enclosed linear screw modules, ensuring: o Extended lifespan o Repeat positioning accuracy of 0.01 mm Automatic Dual-Side Spraying · Equipped with auto-flipping conveyor for seamless dual-side coating. Control System · TMAX proprietary control system integrates: o Ultrasonic atomization/dispersion o Syringe pump o Gas flow regulation o Heating stage o Vacuum adsorption plate · Features: o One-click template trajectory generation o G-code complex path editing Product Specifications Standard Configuration · Viscosity & Solid Content: ≤30 cps viscosity; ≤20–30% solid content (for suspensions) · Liquid Supply: Precision syringe pump + bio-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent) · Input Voltage: 220 V ±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (multiple times higher than traditional two-fluid spray heads) · Atomized Particle Size: 15–45 μm average (frequency-dependent; higher frequency = smaller particles) · Spray Head Frequency: Configurable for 30–200 kHz systems Optional Upgrades 1. Ultrasonic Dispersion Liquid Supply System o Continuously disperses nanoparticles during spraying, minimizing sedimentation and enhancing film uniformity. 2. Heated Drying Platform o Aerospace-grade porous aluminum or precision microporous ceramic platform (≤200°C precise temperature control). 3. Vacuum Adsorption Platform o Multi-channel vacuum generator with zonal control to prevent substrate deformation. 4. Spray Head Alignment Device o Laser alignment for precision positioning.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution

Ultrasonic Precision Coating Spray System Unit For Film Deposition Solution General Parameters · Overall Dimensions: 1500 × 1250 × 1900 mm · Max. Coating Area: 500 × 500 mm · Motion System: 3-axis (XYZ) servo-driven system with optional R-axis nozzle rotation mechanism · Control Method: High-precision motion control card / 15.6" HD touchscreen / physical buttons · Ultrasonic Nozzle: Standard configuration includes 1 set of TMAX ultrasonic nozzle (customizable multi-nozzle setups available) · Application: Medium-scale production and large-area thin film fabrication Overview The Ultrasonic Precision Coating System is designed for medium-scale production and large-area thin film fabrication. Featuring a streamlined structure with comprehensive functionality, the system integrates: · XYZ 3-axis servo motion system (optional R-axis nozzle rotation) · Advanced trajectory editing software for 2D patterns (e.g., rectangles, circles, triangles, curves) · Compatibility with all TMAX ultrasonic nozzles · Precision constant-flow syringe pump + digital display carrier gas system · Optional upgrades: Ultrasonic dispersion feeding system, vacuum adsorption heated substrate, etc. Advantages 4× Efficiency Ultrasonic atomization achieves up to 4× higher material utilization than conventional spraying, significantly reducing costs. Nanoscale Film Thickness Uniform coatings as thin as tens of nanometers with exceptional consistency. Pressure-Free Atomization Utilizes high-frequency ultrasonic vibration (no compressed air), eliminating substrate impact from high-pressure gas. Premium Servo Motors & Enclosed Motion Modules · Imported servo motors for all XYZ axes · Fully enclosed linear screw modules with 0.01mm repeat positioning accuracy · Extended operational lifespan Ultrasonic Dispersion System Optional TMAX dispersion feeder prevents particle sedimentation. Control System · Dedicated TMAX ultrasonic spray control software · Integrated management of ultrasonic atomization, dispersion, syringe pump, carrier gas, heating stage, and vacuum adsorption · Features: o One-click template trajectory generation o G-code editing for complex paths Technical Specifications Standard Configuration · Viscosity & Solid Content: ≤30 cps (suspensions ≤20–30% solids) · Liquid Delivery: Precision syringe pump + biomedical-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm – 100 μm (solution/substrate-dependent) · Input Voltage: 220V ±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (multiple times higher than conventional two-fluid nozzles) · Droplet Size: 15–45 μm avg. (frequency-dependent; higher frequency = smaller droplets) · Nozzle Frequency: 30–200 kHz (multiple options available) Optional Upgrades 1. Ultrasonic Dispersion Feeding System o Continuous nanoparticle dispersion during spraying o Reduces sedimentation and enhances film uniformity. 2. Heated Drying Platform o Aerospace-grade perforated aluminum or microporous ceramic platform o Precise temperature control up to 200°C. 3. Vacuum Adsorption Platform o Multi-channel vacuum generator with zone control o Secures thin-film substrates without deformation. 4. Nozzle Alignment Device o Laser-assisted precision alignment.   html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); 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DC or RF High Vacuum Magnetron Ion Sputtering Coating Coater

DC or RF High Vacuum Magnetron Ion Sputtering Coating Coater   Introduction High Vacuum Magnetron Ion Sputtering Coater is ideal and designed for materials science and sample preparation. It is widely used for the majority of universities and scientific research institutes of materials science and engineering to coat, for metals, ceramics, semiconductors, insulators or other kinds of membrane material preparation. High Vacuum Magnetron Ion Sputtering Coater provides the most stable sputtering environment and achieves the basic experimental conditions of magnetron sputtering in a very short period of time. It provides DC / RF two kinds of sputtering power options which allow sputtering conductive or non-conductive substance on specimen and improves physical vapor deposition (PVD) Performance. It is also excellent for surface treatment and coating. It is easy to operate and user friendly as well. Vacuum pump and Chiller are included. Parameter Vacuum pump set (Oil required) rotary vacuum pump+(oil free) turbo moleculan pump set Rotary pumping speed 50 Hz : 16 m³/h (4.4 L/s)/ 60 Hz : 19.2 m³/h (5.2 L/s) Molecular pumping speed 300 L/s  Vacuum limit 5* 10-5 Pa Working pressure 0.5-5 Pa Vacuuming time >10 Min(10-3Pa) Vacuum measure Measuring range from atmosphere to 1*10-6 Pa Gas control Gas flow controller Chamber size φ260*200mm (height) metal Magnetron target source Target size φ 50*3mm(Cu)/target source: weak magnetic substance /materials Operation method Instruction Manual Weight/size 100kg/610mm length x 420mm wide x 490mm high Power supply AC 110V 60Hz or AC 220V 50Hz Power consumption <3000W Cooling method Air cooling(pump)+ water cooling(sputtering target) Warranty One year limited warranty with lifetime product support

Laboratory Automatic Coating Machine with Bottom Heating

The film coater is a Large Automatic Film Coater designed to produce films with consistent thickness by using micrometer adjustable applicators or fixed thickness applicators. It has an unique driving system to produce smooth coating on all types of materials. One micrometer adjustable applicator is included for immediate use. 

Lab-Scale Slot Die Coater for Lithium-Ion Battery Electrode Coating

200C Max. Compact Lab Automatic Mini Tablet Film Coater( 10"Wx16"L ) For Battery Electrode Coating

Intermittent Slot Die Coating Coater Machine With Drying Oven And Winding&Unwinding System

Intermittent Slot Die Coating Coater Machine With Drying Oven And Winding&Unwinding System Equipment Specifications 1. Thickness of substrate: aluminum foil: 0.010--0.030mm copper foil: 0.006-0.030mm 2. Width of substrate: aluminum foil: 100-320mm copper foil: 100-320mm 3. Maximum coating wet film thickness: 80--400µm (under the conditions of paste viscosity) 4. The maximum width of coating: 360mm, 5. Maximum width of coating roll surface (steel roll): 450mm 6. Mechanical transport speed: 0.5—7M/min (maximum speed) 7. Coating speed: 0.1-1.0M/min is the best (depending on the drying conditions, the speed is different depending on the slurry) (the supercapacitor coating is faster, usually it can be set to about 1M/min). 8. Oven length: 1 section of oven × 1.5 m/section = 1.5 m Equipment performance 1. Coating method: extrusion coating Intermittent coating distance: 5-8000mm±1mm (adjustable according to battery specifications). 2. Coating accuracy: 2.1. Accuracy error of dry thickness: single-sided positive electrode: ±2.5µm negative electrode ±2.5µm (4-5 points for cross-section measurement, and 100mm for vertical section measurement distance). 2.2. Alignment error of front and back coating: ≤±1.0mm 2.3. Average length error: ≤±1.0mm 2.4. Average width error: ≤±1.0mm Note: The above indexes 1 and 2 should work best when the slurry conditions (viscosity, particle size, uniformity, etc.) match the settings of various parameters of the equipment. 3. Core inner diameter: 3 inches with air shaft 4. Tension control: Swing arm tension PID control 5. Correction controller accuracy: ±0.01mm; Correction accuracy: ±1mm 6. The operator operates the coating mechanism from the front 7. Drying form: (1) Hot air drying: hot air circulation (upward air supply); or upper and lower air supply; (2) Heating method: electric heating 5.0KW×1 section=5.0KW; (3) heater; 8. Oven length: 1 section of oven × 1.0 m/section = 1.0 m 9. Oven material: both inside and outside are made of stainless steel 10. Oven temperature: room temperature--150℃ adjustable, temperature control accuracy <±5℃; Process flow The electrode sheet base material placed on the unwinding device enters the swing arm tension system after automatic deviation correction. After adjusting the unwinding tension, it enters the coating head, and the electrode slurry is coated according to the setting procedure of the coating system. The coated wet electrode sheet enters the oven for drying by hot air. The tension of the dried electrode sheet is adjusted by the tension system, and the winding speed is controlled at the same time, so that it is synchronized with the coating speed. The electrode sheet is automatically corrected by the correction system to keep it in the center position, and is wound by the winding device. Device 1. Unwinding mechanism (with automatic deviation correction device) The device is composed of servo unwinding, unwinding shaft with tension control, automatic deviation correction system, etc. The coil is pulled out and enters the swing arm tension device after automatic deviation correction. The device transmits the tension change during operation to the tension controller through the sensor, so as to achieve constant tension. 2. Swing arm tension mechanism The mechanism consists of rollers, position sensors, etc. The swing arm tension system absorbs the temporary changes in the storage space due to acceleration, deceleration, unwinding and starting the reel, and space fluctuations during the coating interval, so that the impact on the coating is minimized. The tension of the substrate is adjusted by the position of the swing arm, so that the substrate maintains a constant tension during the coating process, and the unwinding speed and the coating speed are controlled to keep synchronization. 3. Coating mechanism This machine is controlled by PLC and is equipped with high-tech automation equipment of precision machinery and opto-mechanical integration. It consists of extrusion die, coating roller, drive motor, optical fiber sensor, precision bearing and high-performance pneumatic components. Among them, the drive motor, reducer, pneumatic control, and the bearing of the coating roller are precision bearings. The man-machine interface, PLC, etc. constitute an intermittent coating system, and the coating program is designed according to the user's process size. The coating method has two working modes: continuous coating and intermittent coating. For intermittent coating, the coating length and intermittent spacing of the first side and the back side can be set respectively, and two coating lengths can be set separately for each side. and intermittent distance to meet the special requirements of users. The set parameters can be continuously adjusted according to the specifications of the battery (single pulse) with a resolution accuracy of 0.01mm. After the back coating is automatically positioned by the optical fiber sensor tracking the first surface, the coating is carried out according to the parameters set on the back. Applicator roll and back roll speed indicators are set and displayed on the touch screen. 4. Drying system The drying system consists of heater, fan, exhaust duct and air hole, insulation box, inspection door, etc. The insulation box has a 1.0-meter section, a total of one section. The inner and outer parts of the box are made of stainless steel poles. The box body is a thermal insulation structure to prevent heat loss and safe operation. After the coated wet pole pieces enter the drying box, the box adopts the upper air drying method for efficient drying For drying, the dry air is sent by the fan to be heated by the hot air heater, and then sent to the inside of the oven, and is evenly blown to the wet coating by the air hole, and the dried air is discharged to the outdoors by the exhaust fan. 5. Take-up mechanism This device is composed of oven outlet, swing arm tension mechanism, belt drive device and winding tension sensor system. The tempo stays in sync. 6. Rewinding mechanism The device consists of a servo motor, a winding shaft, and an automatic deviation correction system. During the winding process, the device can make the winding shaft track the position of the pole piece, so that the edge of the winding pole piece can be kept neat. 7. Coating and drying automatic control system (1) Coating control system: This system consists of PLC, servo motor, touch screen and optical fiber sensor. As a human-machine interface, the touch screen has a friendly picture, intuitive display and convenient operation. During the coating process of this machine, the line speed of the coating roller, the coating speed and the number of coated sheets are automatically displayed on the touch screen, and the parameters set can be finely revised at any time according to the requirements of the production process. (2) Temperature and control: This system is composed of temperature regulator, thermocouple, heater, relay, etc. It measures and automatically controls the internal temperature of each section of drying oven Main configuration The machine control system and structure system is a highly integrated closed-loop control system, the main configuration is as follows: No. Name Details Content 1 Rack structure   Integrated vertical plate structure, embracing processing, plus precise positioning pins to ensure position accuracy and stability 2 Unwinding part Correction form Photoelectric edge patrol, motor drive, overall movement correction     Correction stroke ±50mm     Unwinding form Automatic unwinding of motor speed reducer     Roll up method 3" air shaft     Maximum roll diameter φ300 3 Coating roller Size φ210*360     Material carbon steel, chrome plated     Drive mode Servo motor + reducer 4 Coating mode Extrusion head Effective width 300mm, material: stainless steel plated carbide     Extrusion head position control system Cylinder push, mechanical adjustment, precise adjustment of the mechanism     Extrusion head membrane tibial pressure High precision pressure gauge 0-1MPa 5 Feeding system Screw pump Bingshen pump HEISHIN servo control feeding     Transfer tank 5L, constant temperature control, liquid level control, pneumatic stirring, filter     Coating valve Pneumatic single valve     Pipeline system Sanitary piping system, no dead ends 6 Tension Control System Structure type Swing arm tension, low friction cylinder 7 Guide Roller (Over Roller) Control mode Speed PID control     Tension (N) 30-80N       Aluminum alloy roll, width 340mm, hard anodized 8 Operation panel Touch screen Operate according to the function interface 9 Operating platform Button Some functions are the same as button operation   1. Automatic control of front and rear tension: 1.1 Fully integrated Panasonic system; 1.2 Unwinding mechanism; 1.3 Rewinding device; 1.4 Motor unwinding. 2. Front and rear automatic correction system: 2.1 Correction controller: Aibo correction system; 2.2 Detection head: photoelectric detection 3. Main control system: 3.1 Operation interface: touch screen; 3.2 Coating shaft and steel roller: Yaskawa servo motor; 3.3 Extrusion die: driven by cylinder; 3.4 Program controller: Panasonic PLC and control module; 3.5 Heating tube: domestic; 3.6 Temperature control probe: thermocouple. 4. Oven: 4.1 Material inside and outside the box: stainless steel: (SS304 stainless steel) 4.2 Box insulation: the thickness of the insulation layer is 50mm; 4.3 Fan: domestic; 4.4 Air duct: stainless steel; 4.5 Rack: carbon steel parts + paint 5. Machine head and unwinding integrated parts Machine tail and receiving parts 5.1 Worktable: nickel-plated surface; 5.2 Large bearing seat: nickel-plated surface; 5.3 Coating roller: carbon steel with chrome plating on the surface; 5.4 Rubber roller: corrosion-resistant rubber; 5.5 Aluminum roller: aluminum alloy (surface anodized hard anodized) 5.6 Inflatable shaft: chrome plating on the surface      

Large Lithium Battery Electrode Slot Die Coating Coater Machine With 1m Length Drying Oven

Large Lithium Battery Electrode Slot Die Coating Coater Machine With 1m Length Drying Oven Equipment Specifications 1. Thickness of substrate: aluminum foil: 0.010--0.030mm copper foil: 0.006-0.030mm 2. Width of substrate: aluminum foil: 100-320mm copper foil: 100-320mm 3. Maximum coating wet film thickness: 80--400µm (under the conditions of paste viscosity) 4. The maximum width of coating: 300mm, 5. Maximum width of coating roll surface (steel roll): 360mm 6. Mechanical transport speed: 0.5—7M/min (maximum speed) 7. Coating speed: 0.1-1.0M/min is the best (depending on the drying conditions, the speed is different depending on the slurry) (the supercapacitor coating is faster, usually it can be set to about 1M/min). 8. Oven length: 1 section of oven × 1m/section = 1m Equipment performance 1. Coating method: slot die coating Intermittent coating distance: 5-8000mm±1mm (adjustable according to battery specifications). 2. Coating accuracy: 2.1. Accuracy error of dry thickness: single-sided positive electrode: ±2.5µm negative electrode ±2.5µm (4-5 points for cross-section measurement, and 100mm for vertical section measurement distance). 2.2. Alignment error of front and back coating: ≤±1.0mm 2.3. Average length error: ≤±1.0mm 2.4. Average width error: ≤±1.0mm Note: The above indexes 1 and 2 should work best when the slurry conditions (viscosity, particle size, uniformity, etc.) match the settings of various parameters of the equipment. 3. Core inner diameter: 3 inches with air shaft 4. Tension control: Swing arm tension PID control 5. Correction controller accuracy: ±0.01mm; Correction accuracy: ±1mm 6. The operator operates the coating mechanism from the front 7. Drying form: (1) Hot air drying: hot air circulation (upward air supply); or upper and lower air supply; (2) Heating method: electric heating 5.0KW×1 section=5.0KW; (3) heater; 8. Oven length: 1 section of oven × 1.0 m/section = 1.0 m 9. Oven material: both inside and outside are made of stainless steel 10. Oven temperature: room temperature--150℃ adjustable, temperature control accuracy <±5℃; Process flow The electrode sheet base material placed on the unwinding device enters the swing arm tension system after automatic deviation correction. After adjusting the unwinding tension, it enters the coating head, and the electrode slurry is coated according to the setting procedure of the coating system. The coated wet electrode sheet enters the oven for drying by hot air. The tension of the dried electrode sheet is adjusted by the tension system, and the winding speed is controlled at the same time, so that it is synchronized with the coating speed. The electrode sheet is automatically corrected by the correction system to keep it in the center position, and is wound by the winding device. Device 1. Unwinding mechanism (with automatic deviation correction device) The device is composed of servo unwinding, unwinding shaft with tension control, automatic deviation correction system, etc. The coil is pulled out and enters the swing arm tension device after automatic deviation correction. The device transmits the tension change during operation to the tension controller through the sensor, so as to achieve constant tension. 2. Swing arm tension mechanism The mechanism consists of rollers, position sensors, etc. The swing arm tension system absorbs the temporary changes in the storage space due to acceleration, deceleration, unwinding and starting the reel, and space fluctuations during the coating interval, so that the impact on the coating is minimized. The tension of the substrate is adjusted by the position of the swing arm, so that the substrate maintains a constant tension during the coating process, and the unwinding speed and the coating speed are controlled to keep synchronization. 3. Coating mechanism This machine is controlled by PLC and is equipped with high-tech automation equipment of precision machinery and opto-mechanical integration. It consists of extrusion die, coating roller, drive motor, optical fiber sensor, precision bearing and high-performance pneumatic components. Among them, the drive motor, reducer, pneumatic control, and the bearing of the coating roller are precision bearings. The man-machine interface, PLC, etc. constitute an intermittent coating system, and the coating program is designed according to the user's process size. The coating method has two working modes: continuous coating and intermittent coating. For intermittent coating, the coating length and intermittent spacing of the first side and the back side can be set respectively, and two coating lengths can be set separately for each side. and intermittent distance to meet the special requirements of users. The set parameters can be continuously adjusted according to the specifications of the battery (single pulse) with a resolution accuracy of 0.01mm. After the back coating is automatically positioned by the optical fiber sensor tracking the first surface, the coating is carried out according to the parameters set on the back. Applicator roll and back roll speed indicators are set and displayed on the touch screen. 4. Drying system The drying system consists of heater, fan, exhaust duct and air hole, insulation box, inspection door, etc. The insulation box has a 1.0-meter section, a total of one section. The inner and outer parts of the box are made of stainless steel poles. The box body is a thermal insulation structure to prevent heat loss and safe operation. After the coated wet pole pieces enter the drying box, the box adopts the upper air drying method for efficient drying For drying, the dry air is sent by the fan to be heated by the hot air heater, and then sent to the inside of the oven, and is evenly blown to the wet coating by the air hole, and the dried air is discharged to the outdoors by the exhaust fan. 5. Take-up mechanism This device is composed of oven outlet, swing arm tension mechanism, belt drive device and winding tension sensor system. The tempo stays in sync. 6. Rewinding mechanism The device consists of a servo motor, a winding shaft, and an automatic deviation correction system. During the winding process, the device can make the winding shaft track the position of the pole piece, so that the edge of the winding pole piece can be kept neat. 7. Coating and drying automatic control system (1) Coating control system: This system consists of PLC, servo motor, touch screen and optical fiber sensor. As a human-machine interface, the touch screen has a friendly picture, intuitive display and convenient operation. During the coating process of this machine, the line speed of the coating roller, the coating speed and the number of coated sheets are automatically displayed on the touch screen, and the parameters set can be finely revised at any time according to the requirements of the production process. (2) Temperature and control: This system is composed of temperature regulator, thermocouple, heater, relay, etc. It measures and automatically controls the internal temperature of each section of drying oven Main configuration The machine control system and structure system is a highly integrated closed-loop control system, the main configuration is as follows: No. Name Details Content 1 Rack structure   Integrated vertical plate structure, embracing processing, plus precise positioning pins to ensure position accuracy and stability 2 Unwinding part Correction form Photoelectric edge patrol, motor drive, overall movement correction     Correction stroke ±50mm     Unwinding form Automatic unwinding of motor speed reducer     Roll up method 3" air shaft     Maximum roll diameter φ300 3 Coating roller Size φ210*360     Material carbon steel, chrome plated     Drive mode Servo motor + reducer 4 Coating mode Extrusion head Effective width 300mm, material: stainless steel plated carbide     Extrusion head position control system Cylinder push, mechanical adjustment, precise adjustment of the mechanism     Extrusion head membrane tibial pressure High precision pressure gauge 0-1MPa 5 Feeding system Screw pump Bingshen pump HEISHIN servo control feeding     Transfer tank 5L, constant temperature control, liquid level control, pneumatic stirring, filter     Coating valve Pneumatic single valve     Pipeline system Sanitary piping system, no dead ends 6 Tension Control System Structure type Swing arm tension, low friction cylinder 7 Guide Roller (Over Roller) Control mode Speed PID control     Tension (N) 30-80N       Aluminum alloy roll, width 340mm, hard anodized 8 Operation panel Touch screen Operate according to the function interface 9 Operating platform Button Some functions are the same as button operation   1. Automatic control of front and rear tension: 1.1 Fully integrated Panasonic system; 1.2 Unwinding mechanism; 1.3 Rewinding device; 1.4 Motor unwinding. 2. Front and rear automatic correction system: 2.1 Correction controller: Aibo correction system; 2.2 Detection head: photoelectric detection 3. Main control system: 3.1 Operation interface: touch screen; 3.2 Coating shaft and steel roller: Yaskawa servo motor; 3.3 Extrusion die: driven by cylinder; 3.4 Program controller: Panasonic PLC and control module; 3.5 Heating tube: domestic; 3.6 Temperature control probe: thermocouple. 4. Oven: 4.1 Material inside and outside the box: stainless steel: (SS304 stainless steel) 4.2 Box insulation: the thickness of the insulation layer is 50mm; 4.3 Fan: domestic; 4.4 Air duct: stainless steel; 4.5 Rack: carbon steel parts + paint 5. Machine head and unwinding integrated parts Machine tail and receiving parts 5.1 Worktable: nickel-plated surface; 5.2 Large bearing seat: nickel-plated surface; 5.3 Coating roller: carbon steel with chrome plating on the surface; 5.4 Rubber roller: corrosion-resistant rubber; 5.5 Aluminum roller: aluminum alloy (surface anodized hard anodized) 5.6 Inflatable shaft: chrome plating on the surface