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contact us
- If you have questions, please contact us, all questions will be answered
- WhatsApp : +86 18659217588
- Email : David@tmaxcn.com
- Email : Davidtmaxcn@gmail.com
- Add : No. 39, Xinchang Road, Xinyang, Haicang Dist., Xiamen, Fujian, China (Mainland)
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Ultrasonic Sprayer Coater Pyrolysis Unit Machine Equipment With Conveyor
Ultrasonic Sprayer Coater Pyrolysis Unit Machine Equipment With Conveyor General Specifications · Overall Dimensions: 1500×1250×1900 mm · Maximum Coating Area: 500×500 mm · Motion System: XYZ three-axis servo, programmable for any planar trajectory · Control Method: PLC-controlled, with LCD touchscreen and physical buttons · Ultrasonic Spray Head: Standard configuration includes 1 set of TMAX ultrasonic spray head (customizable for multiple heads) · Application: Ideal for medium-scale production and large-area thin-film fabrication Overview The Ultrasonic Precision Spray Coater is designed for enterprises, universities, and research institutes requiring advanced ultrasonic spray technology. The system features a sleek, fully functional structure, including: · XYZ Three-Axis Servo Motion System (optional R-axis rotation mechanism for the spray head) · Comprehensive Trajectory Editing System capable of spraying any 2D pattern (rectangle, circle, triangle, or custom curves) · Compatibility with all TMAX ultrasonic spray heads · Precision Constant-Flow Syringe Pump + Laminar Flow Gas Pressure Regulation System · Automatic Conveyor for continuous coating · Optional Upgrades: o Ultrasonic dispersion liquid supply system o Vacuum-adsorbed heated substrate platform Advantages 4× Efficiency Boost · Achieves 4× higher material utilization than conventional spray methods, significantly reducing costs. Nanoscale Film Thickness · Uniform coatings as thin as tens of nanometers with exceptional consistency. Pressure-Free Atomization · Utilizes ultrasonic high-frequency vibration (no compressed air), eliminating substrate damage from high-pressure impact. Industrial-Grade Servo Motors & Sealed Motion Modules · XYZ axes equipped with imported servo motors and fully enclosed linear screw modules for: o Extended lifespan o 0.01 mm repeat positioning accuracy Conveyor Integration · Supports automated continuous spraying. Technical Specifications Standard Configuration · Viscosity & Solid Content: o Viscosity ≤30 cps o Suspension solid content ≤20–30% · Liquid Supply System: o Precision syringe pump + biotech-grade injector (0.1 μL/min accuracy) · Dry Film Thickness: 20 nm–100 μm (solution/substrate-dependent) · Input Voltage: 220 V±10%, 50–60 Hz · Solution Conversion Rate: ≥95% (multiple times more efficient than traditional two-fluid nozzles) · Droplet Size (Avg.): 15–45 μm (frequency-dependent; higher frequency = finer droplets) · Spray Head Frequency: Configurable for 30–200 kHz systems Optional Upgrades · Ultrasonic Dispersion Liquid Supply System: o Continuously agitates nanoparticles during spraying, minimizing sedimentation and enhancing film uniformity. · Heated Drying Platform: o Aerospace-grade perforated aluminum or micro-porous ceramic platform with precise 200°C temperature control. · Vacuum Adsorption Platform: o Multi-channel vacuum generator with zone-specific control to secure thin-film substrates without deformation. · Laser Alignment System: For precise spray head positioning. html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Lab-Scale Slot Die Coater for Lithium-Ion Battery Electrode Coating
200C Max. Compact Lab Automatic Mini Tablet Film Coater( 10"Wx16"L ) For Battery Electrode Coating
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Intermittent Slot Die Coating Coater Machine With Drying Oven And Winding&Unwinding System
Intermittent Slot Die Coating Coater Machine With Drying Oven And Winding&Unwinding System Equipment Specifications 1. Thickness of substrate: aluminum foil: 0.010--0.030mm copper foil: 0.006-0.030mm 2. Width of substrate: aluminum foil: 100-320mm copper foil: 100-320mm 3. Maximum coating wet film thickness: 80--400µm (under the conditions of paste viscosity) 4. The maximum width of coating: 360mm, 5. Maximum width of coating roll surface (steel roll): 450mm 6. Mechanical transport speed: 0.5—7M/min (maximum speed) 7. Coating speed: 0.1-1.0M/min is the best (depending on the drying conditions, the speed is different depending on the slurry) (the supercapacitor coating is faster, usually it can be set to about 1M/min). 8. Oven length: 1 section of oven × 1.5 m/section = 1.5 m Equipment performance 1. Coating method: extrusion coating Intermittent coating distance: 5-8000mm±1mm (adjustable according to battery specifications). 2. Coating accuracy: 2.1. Accuracy error of dry thickness: single-sided positive electrode: ±2.5µm negative electrode ±2.5µm (4-5 points for cross-section measurement, and 100mm for vertical section measurement distance). 2.2. Alignment error of front and back coating: ≤±1.0mm 2.3. Average length error: ≤±1.0mm 2.4. Average width error: ≤±1.0mm Note: The above indexes 1 and 2 should work best when the slurry conditions (viscosity, particle size, uniformity, etc.) match the settings of various parameters of the equipment. 3. Core inner diameter: 3 inches with air shaft 4. Tension control: Swing arm tension PID control 5. Correction controller accuracy: ±0.01mm; Correction accuracy: ±1mm 6. The operator operates the coating mechanism from the front 7. Drying form: (1) Hot air drying: hot air circulation (upward air supply); or upper and lower air supply; (2) Heating method: electric heating 5.0KW×1 section=5.0KW; (3) heater; 8. Oven length: 1 section of oven × 1.0 m/section = 1.0 m 9. Oven material: both inside and outside are made of stainless steel 10. Oven temperature: room temperature--150℃ adjustable, temperature control accuracy <±5℃; Process flow The electrode sheet base material placed on the unwinding device enters the swing arm tension system after automatic deviation correction. After adjusting the unwinding tension, it enters the coating head, and the electrode slurry is coated according to the setting procedure of the coating system. The coated wet electrode sheet enters the oven for drying by hot air. The tension of the dried electrode sheet is adjusted by the tension system, and the winding speed is controlled at the same time, so that it is synchronized with the coating speed. The electrode sheet is automatically corrected by the correction system to keep it in the center position, and is wound by the winding device. Device 1. Unwinding mechanism (with automatic deviation correction device) The device is composed of servo unwinding, unwinding shaft with tension control, automatic deviation correction system, etc. The coil is pulled out and enters the swing arm tension device after automatic deviation correction. The device transmits the tension change during operation to the tension controller through the sensor, so as to achieve constant tension. 2. Swing arm tension mechanism The mechanism consists of rollers, position sensors, etc. The swing arm tension system absorbs the temporary changes in the storage space due to acceleration, deceleration, unwinding and starting the reel, and space fluctuations during the coating interval, so that the impact on the coating is minimized. The tension of the substrate is adjusted by the position of the swing arm, so that the substrate maintains a constant tension during the coating process, and the unwinding speed and the coating speed are controlled to keep synchronization. 3. Coating mechanism This machine is controlled by PLC and is equipped with high-tech automation equipment of precision machinery and opto-mechanical integration. It consists of extrusion die, coating roller, drive motor, optical fiber sensor, precision bearing and high-performance pneumatic components. Among them, the drive motor, reducer, pneumatic control, and the bearing of the coating roller are precision bearings. The man-machine interface, PLC, etc. constitute an intermittent coating system, and the coating program is designed according to the user's process size. The coating method has two working modes: continuous coating and intermittent coating. For intermittent coating, the coating length and intermittent spacing of the first side and the back side can be set respectively, and two coating lengths can be set separately for each side. and intermittent distance to meet the special requirements of users. The set parameters can be continuously adjusted according to the specifications of the battery (single pulse) with a resolution accuracy of 0.01mm. After the back coating is automatically positioned by the optical fiber sensor tracking the first surface, the coating is carried out according to the parameters set on the back. Applicator roll and back roll speed indicators are set and displayed on the touch screen. 4. Drying system The drying system consists of heater, fan, exhaust duct and air hole, insulation box, inspection door, etc. The insulation box has a 1.0-meter section, a total of one section. The inner and outer parts of the box are made of stainless steel poles. The box body is a thermal insulation structure to prevent heat loss and safe operation. After the coated wet pole pieces enter the drying box, the box adopts the upper air drying method for efficient drying For drying, the dry air is sent by the fan to be heated by the hot air heater, and then sent to the inside of the oven, and is evenly blown to the wet coating by the air hole, and the dried air is discharged to the outdoors by the exhaust fan. 5. Take-up mechanism This device is composed of oven outlet, swing arm tension mechanism, belt drive device and winding tension sensor system. The tempo stays in sync. 6. Rewinding mechanism The device consists of a servo motor, a winding shaft, and an automatic deviation correction system. During the winding process, the device can make the winding shaft track the position of the pole piece, so that the edge of the winding pole piece can be kept neat. 7. Coating and drying automatic control system (1) Coating control system: This system consists of PLC, servo motor, touch screen and optical fiber sensor. As a human-machine interface, the touch screen has a friendly picture, intuitive display and convenient operation. During the coating process of this machine, the line speed of the coating roller, the coating speed and the number of coated sheets are automatically displayed on the touch screen, and the parameters set can be finely revised at any time according to the requirements of the production process. (2) Temperature and control: This system is composed of temperature regulator, thermocouple, heater, relay, etc. It measures and automatically controls the internal temperature of each section of drying oven Main configuration The machine control system and structure system is a highly integrated closed-loop control system, the main configuration is as follows: No. Name Details Content 1 Rack structure Integrated vertical plate structure, embracing processing, plus precise positioning pins to ensure position accuracy and stability 2 Unwinding part Correction form Photoelectric edge patrol, motor drive, overall movement correction Correction stroke ±50mm Unwinding form Automatic unwinding of motor speed reducer Roll up method 3" air shaft Maximum roll diameter φ300 3 Coating roller Size φ210*360 Material carbon steel, chrome plated Drive mode Servo motor + reducer 4 Coating mode Extrusion head Effective width 300mm, material: stainless steel plated carbide Extrusion head position control system Cylinder push, mechanical adjustment, precise adjustment of the mechanism Extrusion head membrane tibial pressure High precision pressure gauge 0-1MPa 5 Feeding system Screw pump Bingshen pump HEISHIN servo control feeding Transfer tank 5L, constant temperature control, liquid level control, pneumatic stirring, filter Coating valve Pneumatic single valve Pipeline system Sanitary piping system, no dead ends 6 Tension Control System Structure type Swing arm tension, low friction cylinder 7 Guide Roller (Over Roller) Control mode Speed PID control Tension (N) 30-80N Aluminum alloy roll, width 340mm, hard anodized 8 Operation panel Touch screen Operate according to the function interface 9 Operating platform Button Some functions are the same as button operation 1. Automatic control of front and rear tension: 1.1 Fully integrated Panasonic system; 1.2 Unwinding mechanism; 1.3 Rewinding device; 1.4 Motor unwinding. 2. Front and rear automatic correction system: 2.1 Correction controller: Aibo correction system; 2.2 Detection head: photoelectric detection 3. Main control system: 3.1 Operation interface: touch screen; 3.2 Coating shaft and steel roller: Yaskawa servo motor; 3.3 Extrusion die: driven by cylinder; 3.4 Program controller: Panasonic PLC and control module; 3.5 Heating tube: domestic; 3.6 Temperature control probe: thermocouple. 4. Oven: 4.1 Material inside and outside the box: stainless steel: (SS304 stainless steel) 4.2 Box insulation: the thickness of the insulation layer is 50mm; 4.3 Fan: domestic; 4.4 Air duct: stainless steel; 4.5 Rack: carbon steel parts + paint 5. Machine head and unwinding integrated parts Machine tail and receiving parts 5.1 Worktable: nickel-plated surface; 5.2 Large bearing seat: nickel-plated surface; 5.3 Coating roller: carbon steel with chrome plating on the surface; 5.4 Rubber roller: corrosion-resistant rubber; 5.5 Aluminum roller: aluminum alloy (surface anodized hard anodized) 5.6 Inflatable shaft: chrome plating on the surface
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Large Lithium Battery Electrode Slot Die Coating Coater Machine With 1m Length Drying Oven
Large Lithium Battery Electrode Slot Die Coating Coater Machine With 1m Length Drying Oven Equipment Specifications 1. Thickness of substrate: aluminum foil: 0.010--0.030mm copper foil: 0.006-0.030mm 2. Width of substrate: aluminum foil: 100-320mm copper foil: 100-320mm 3. Maximum coating wet film thickness: 80--400µm (under the conditions of paste viscosity) 4. The maximum width of coating: 300mm, 5. Maximum width of coating roll surface (steel roll): 360mm 6. Mechanical transport speed: 0.5—7M/min (maximum speed) 7. Coating speed: 0.1-1.0M/min is the best (depending on the drying conditions, the speed is different depending on the slurry) (the supercapacitor coating is faster, usually it can be set to about 1M/min). 8. Oven length: 1 section of oven × 1m/section = 1m Equipment performance 1. Coating method: slot die coating Intermittent coating distance: 5-8000mm±1mm (adjustable according to battery specifications). 2. Coating accuracy: 2.1. Accuracy error of dry thickness: single-sided positive electrode: ±2.5µm negative electrode ±2.5µm (4-5 points for cross-section measurement, and 100mm for vertical section measurement distance). 2.2. Alignment error of front and back coating: ≤±1.0mm 2.3. Average length error: ≤±1.0mm 2.4. Average width error: ≤±1.0mm Note: The above indexes 1 and 2 should work best when the slurry conditions (viscosity, particle size, uniformity, etc.) match the settings of various parameters of the equipment. 3. Core inner diameter: 3 inches with air shaft 4. Tension control: Swing arm tension PID control 5. Correction controller accuracy: ±0.01mm; Correction accuracy: ±1mm 6. The operator operates the coating mechanism from the front 7. Drying form: (1) Hot air drying: hot air circulation (upward air supply); or upper and lower air supply; (2) Heating method: electric heating 5.0KW×1 section=5.0KW; (3) heater; 8. Oven length: 1 section of oven × 1.0 m/section = 1.0 m 9. Oven material: both inside and outside are made of stainless steel 10. Oven temperature: room temperature--150℃ adjustable, temperature control accuracy <±5℃; Process flow The electrode sheet base material placed on the unwinding device enters the swing arm tension system after automatic deviation correction. After adjusting the unwinding tension, it enters the coating head, and the electrode slurry is coated according to the setting procedure of the coating system. The coated wet electrode sheet enters the oven for drying by hot air. The tension of the dried electrode sheet is adjusted by the tension system, and the winding speed is controlled at the same time, so that it is synchronized with the coating speed. The electrode sheet is automatically corrected by the correction system to keep it in the center position, and is wound by the winding device. Device 1. Unwinding mechanism (with automatic deviation correction device) The device is composed of servo unwinding, unwinding shaft with tension control, automatic deviation correction system, etc. The coil is pulled out and enters the swing arm tension device after automatic deviation correction. The device transmits the tension change during operation to the tension controller through the sensor, so as to achieve constant tension. 2. Swing arm tension mechanism The mechanism consists of rollers, position sensors, etc. The swing arm tension system absorbs the temporary changes in the storage space due to acceleration, deceleration, unwinding and starting the reel, and space fluctuations during the coating interval, so that the impact on the coating is minimized. The tension of the substrate is adjusted by the position of the swing arm, so that the substrate maintains a constant tension during the coating process, and the unwinding speed and the coating speed are controlled to keep synchronization. 3. Coating mechanism This machine is controlled by PLC and is equipped with high-tech automation equipment of precision machinery and opto-mechanical integration. It consists of extrusion die, coating roller, drive motor, optical fiber sensor, precision bearing and high-performance pneumatic components. Among them, the drive motor, reducer, pneumatic control, and the bearing of the coating roller are precision bearings. The man-machine interface, PLC, etc. constitute an intermittent coating system, and the coating program is designed according to the user's process size. The coating method has two working modes: continuous coating and intermittent coating. For intermittent coating, the coating length and intermittent spacing of the first side and the back side can be set respectively, and two coating lengths can be set separately for each side. and intermittent distance to meet the special requirements of users. The set parameters can be continuously adjusted according to the specifications of the battery (single pulse) with a resolution accuracy of 0.01mm. After the back coating is automatically positioned by the optical fiber sensor tracking the first surface, the coating is carried out according to the parameters set on the back. Applicator roll and back roll speed indicators are set and displayed on the touch screen. 4. Drying system The drying system consists of heater, fan, exhaust duct and air hole, insulation box, inspection door, etc. The insulation box has a 1.0-meter section, a total of one section. The inner and outer parts of the box are made of stainless steel poles. The box body is a thermal insulation structure to prevent heat loss and safe operation. After the coated wet pole pieces enter the drying box, the box adopts the upper air drying method for efficient drying For drying, the dry air is sent by the fan to be heated by the hot air heater, and then sent to the inside of the oven, and is evenly blown to the wet coating by the air hole, and the dried air is discharged to the outdoors by the exhaust fan. 5. Take-up mechanism This device is composed of oven outlet, swing arm tension mechanism, belt drive device and winding tension sensor system. The tempo stays in sync. 6. Rewinding mechanism The device consists of a servo motor, a winding shaft, and an automatic deviation correction system. During the winding process, the device can make the winding shaft track the position of the pole piece, so that the edge of the winding pole piece can be kept neat. 7. Coating and drying automatic control system (1) Coating control system: This system consists of PLC, servo motor, touch screen and optical fiber sensor. As a human-machine interface, the touch screen has a friendly picture, intuitive display and convenient operation. During the coating process of this machine, the line speed of the coating roller, the coating speed and the number of coated sheets are automatically displayed on the touch screen, and the parameters set can be finely revised at any time according to the requirements of the production process. (2) Temperature and control: This system is composed of temperature regulator, thermocouple, heater, relay, etc. It measures and automatically controls the internal temperature of each section of drying oven Main configuration The machine control system and structure system is a highly integrated closed-loop control system, the main configuration is as follows: No. Name Details Content 1 Rack structure Integrated vertical plate structure, embracing processing, plus precise positioning pins to ensure position accuracy and stability 2 Unwinding part Correction form Photoelectric edge patrol, motor drive, overall movement correction Correction stroke ±50mm Unwinding form Automatic unwinding of motor speed reducer Roll up method 3" air shaft Maximum roll diameter φ300 3 Coating roller Size φ210*360 Material carbon steel, chrome plated Drive mode Servo motor + reducer 4 Coating mode Extrusion head Effective width 300mm, material: stainless steel plated carbide Extrusion head position control system Cylinder push, mechanical adjustment, precise adjustment of the mechanism Extrusion head membrane tibial pressure High precision pressure gauge 0-1MPa 5 Feeding system Screw pump Bingshen pump HEISHIN servo control feeding Transfer tank 5L, constant temperature control, liquid level control, pneumatic stirring, filter Coating valve Pneumatic single valve Pipeline system Sanitary piping system, no dead ends 6 Tension Control System Structure type Swing arm tension, low friction cylinder 7 Guide Roller (Over Roller) Control mode Speed PID control Tension (N) 30-80N Aluminum alloy roll, width 340mm, hard anodized 8 Operation panel Touch screen Operate according to the function interface 9 Operating platform Button Some functions are the same as button operation 1. Automatic control of front and rear tension: 1.1 Fully integrated Panasonic system; 1.2 Unwinding mechanism; 1.3 Rewinding device; 1.4 Motor unwinding. 2. Front and rear automatic correction system: 2.1 Correction controller: Aibo correction system; 2.2 Detection head: photoelectric detection 3. Main control system: 3.1 Operation interface: touch screen; 3.2 Coating shaft and steel roller: Yaskawa servo motor; 3.3 Extrusion die: driven by cylinder; 3.4 Program controller: Panasonic PLC and control module; 3.5 Heating tube: domestic; 3.6 Temperature control probe: thermocouple. 4. Oven: 4.1 Material inside and outside the box: stainless steel: (SS304 stainless steel) 4.2 Box insulation: the thickness of the insulation layer is 50mm; 4.3 Fan: domestic; 4.4 Air duct: stainless steel; 4.5 Rack: carbon steel parts + paint 5. Machine head and unwinding integrated parts Machine tail and receiving parts 5.1 Worktable: nickel-plated surface; 5.2 Large bearing seat: nickel-plated surface; 5.3 Coating roller: carbon steel with chrome plating on the surface; 5.4 Rubber roller: corrosion-resistant rubber; 5.5 Aluminum roller: aluminum alloy (surface anodized hard anodized) 5.6 Inflatable shaft: chrome plating on the surface
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Two in One Film Coater: Plasma Sputter and Carbon Evaporating Coating Machine
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Automatic Nano Ultrasonic Spray Coater Supplier Available to Buy
Automatic Nano Ultrasonic Spray Coater Supplier Available to Buy The CF09 Ultrasonic Precision Coating System is an industrial-grade spraying equipment designed to meet small-to-medium batch production requirements. It is widely applied in energy, nanotechnology, microelectronics, semiconductors, glass coating, and other industries. The CF09 Ultrasonic Precision Coating System is an industrial-grade spraying device tailored for small-to-medium batch production. Utilizing patented ultrasonic spraying technology, it enables the preparation of uniform and dense thin-film coatings, as well as applications in spray pyrolysis. The system can be equipped with single or multiple nozzle configurations, offering flexible customization for diverse industries and applications. It is widely used in energy, nanotechnology, microelectronics, semiconductors, glass coating, and more. Key Features: ✔ Suitable for R&D and small-batch production ✔ Compact benchtop design, easily portable ✔ Material utilization rate up to 95% ✔ Highly uniform and stable coating (±5% uniformity) ✔ Effective coating area: 650mm × 650mm Applicable Industries: · Electronics · New Energy · Biomedical · Glass · Textiles/Nonwoven Fabrics · Nanotechnology Features & Specifications: Category Details Features - Delivers uniform and efficient thin-film coating - Precise flow control, capable of spraying at extremely low rates - High-precision coating thickness control - Liquid utilization >95% - Nozzle clog-resistant design - Compatible with solutions & suspensions - Meets both lab-scale and production-scale demands - Highly controllable spraying for reliable and consistent results Technical Parameters Dimensions 1800 × 1200 × 1940 mm Coating Range* 650 × 650 mm (Customizable upon request) Power Supply 120V / 220V, ±10%, 50-60Hz Ultrasonic Nozzles Supports multiple nozzle configurations Control System 7-inch HMI interface (Self-developed by TMAX) Optional Features Heated/Vacuum Plate Certifications CE, FDA html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Production-line Ultrasonic Spray Coating Machine Coater For Cells, Batteries & Electronics
Production-line Ultrasonic Spray Coating Machine Coater For Cells, Batteries & Electronics Key Features: ✔ Wide-span ultrasonic spray head with independent intellectual property, ideal for high-throughput coating applications. ✔ Configurable multi-nozzle array to significantly enhance production speed. ✔ Integrated material conveyor system for seamless connection with upstream/downstream process equipment, enabling full production-line integration. ✔ Optional plasma spray system for pre-coating surface treatment. ✔ Constant-flow feeding system ensures stable, uninterrupted liquid supply for 24/7 operation. ✔ Push-pull waste collection unit simplifies residual coating recovery and disposal. Product Overview: The Production-line Ultrasonic Spray Coating System is an automated ultrasonic coating machine equipped with a substrate conveyor. It supports wide-span ultrasonic spray heads and parallel multi-nozzle arrays, making it particularly suitable for high-volume continuous production. The built-in conveyor enables automated substrate handling, allowing seamless integration with pre- and post-coating processes to embed the system into production lines. A precision constant-flow feeding system tailored to specific process requirements ensures 24-hour stable material supply. For substrates such as glass, plastics, and metals, an atmospheric plasma spray system can be added to enhance coating adhesion through surface pretreatment. Unlike conventional air-assisted two-fluid spray methods, ultrasonic spray technology achieves superior uniformity, thinner coatings, and higher precision. Without relying on compressed air, ultrasonic atomization drastically reduces overspray, improving material utilization to 4× that of traditional methods. Applications: Ideal for R&D and production of nanoscale/submicron functional coatings, including: · New Energy: Thin-film solar cells (perovskite, organic PV, transparent conductive films). · Biomedical: Biosensor coatings. · Microelectronics/Semiconductors: Photoresist spraying for wafers, PCB flux coating. · Glass Coatings: AR anti-reflective films, hydrophilic/hydrophobic coatings, thermal insulation films, transparent conductive layers. · Nonwoven/Textiles: Superhydrophobic coatings, antibacterial treatments. Technical Advantages: ✔ Built-in conveyor for automated substrate transfer and production-line compatibility. ✔ Wide-span nozzles ensure uniform coverage for large-area substrates. ✔ Multi-nozzle arrays boost throughput efficiency. ✔ Coating uniformity: >95%. ✔ Material savings: >85% utilization rate (4× traditional methods). ✔ Full-color touchscreen with user-friendly interface. ✔ High-precision feeding systems for diverse process demands. ✔ Integrated exhaust/waste collection for easy residue management. ✔ Clog-resistant nozzle technology minimizes maintenance costs. html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); 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Ultrasonic Spray Pyrolysis Coater For Fuel Cells & Solar Cells
Ultrasonic Spray Pyrolysis Coater For Fuel Cells & Solar Cells We provide customized solutions tailored to cutting-edge industries, including: · Nanotechnology · Fuel cells · Semiconductor coatings · Medical coatings · Spray pyrolysis Our services encompass: ✔ Full-spectrum functional coating solutions with long-term technical support for stable mass production. ✔ Custom R&D for specialized equipment coatings. ✔ OEM coating services for diverse applications. A high-tech system delivering uniform, ultra-thin, and precisely controlled film coatings. Features real-time monitoring via a teaching device. Integrated Systems Component Function Ultrasonic system Ensures fine atomization for even coating. Carrier gas system Enhances spray precision and control. Heating stage Optimizes substrate temperature for adhesion. Vacuum adsorption Secures substrates during coating. Exhaust system Safely removes fumes. Laser teaching system Facilitates precise nozzle alignment. Applications · Fuel cell proton exchange membrane spraying · Thin-film solar cells · Nano-modified material coating · Glass coating · Spray pyrolysis Key Advantages · ✅ R&D and small-batch production compatible · ✅ Compact desktop design for easy mobility · ✅ Material utilization rate up to 95% · ✅ Uniform coating stability: ±5% thickness variance · ✅ Effective spray area: 400mm × 400mm Features & Specifications · Uniform thin-film spraying (as thin as tens of nanometers). · Precise flow control, enabling ultra-low-flow spraying. · High thickness control accuracy. · Liquid utilization >95%. · Clog-resistant spray head. · Portable benchtop design. · Suitable for lab and industrial use. · Highly controllable spraying for reliable, repeatable results. Technical Parameters Parameter Specification Dimensions 1260 × 850 × 950 mm Spray area* 400 × 400 mm (*Customizable) Power supply 120V / 220V ±10%, 50–60Hz Ultrasonic nozzles Compatible with multiple nozzle types Control interface 7-inch HMI Heating/vacuum plate Standard Certifications CE, FDA html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; 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Ultrasonic Pyrolysis Spray Coater Coating Equipment For OLED, Graphene & Semiconductor Films
Ultrasonic Atomization Spray Coating Machine Equipment We specialize in customized solutions tailored to cutting-edge industries, including: · Nanotechnology · Fuel cells · Semiconductor coatings · Medical coatings · Spray pyrolysis We provide comprehensive functional coating solutions and long-term technical support to ensure stable mass production. Our services include: · Custom R&D for specialized instrument coatings · OEM coating services for diverse applications A wide-spraying machine integrating advanced atomization and control technologies for uniform, ultra-thin, and highly controllable thin-film coatings. Key Features: · Multi-system integration: ultrasonic, carrier gas, heating stage, vacuum adsorption, exhaust · Compatible with full-range ultrasonic nozzles · Ideal for small-to-medium area coating and spray pyrolysis · Widely used in precision coating preparation Applications: Industry Use Cases Electronics Lithography wafer, photoresist New Energy Fuel cell PEM, thin-film solar, perovskite Biomedical Medical device coatings Glass Optical/functional coatings Textiles/Nonwoven Functional fabric treatments Nanotechnology Nano-material deposition Advantages · R&D and small-batch production compatible · Compact benchtop design (easy to relocate) · 95% material utilization rate · High coating uniformity (±5% variation) · Effective spraying area: 300mm × 400mm Features & Specifications Features · Uniform & efficient spraying (film thickness down to tens of nanometers) · Precise flow control (operates at ultra-low flow rates) · High thickness control accuracy · >95% liquid utilization · Clog-resistant spray head · Portable benchtop design · Suitable for both R&D and production · Highly repeatable results Technical Parameters Category Specification Dimensions 1500mm (L) × 950mm (W) × 900mm (H) Spray Area* 200mm × 200mm (customizable) Power Supply 120V/220V, ±10%, 50-60Hz Nozzle Options Multiple ultrasonic nozzles available Control Interface 7-inch HMI Additional Modules Heating/vacuum plate Certifications CE, FDA html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Ultrasonic Spray Pyrolysis Coating System Coater Supplier
Ultrasonic Spray Pyrolysis Coating System Coater Supplier Overview The CF02 Ultra-High-Temperature Ultrasonic Spray Pyrolysis System is designed for applications requiring moderate high-temperature drying, spray pyrolysis, spray drying, and substrate coating, with a surface temperature capability of up to 600°C. This system enables the preparation of uniform thin-film coatings, including: · Indium Tin Oxide (ITO) · Aluminum-doped Zinc Oxide (AZO) · Zinc Oxide (ZnO) · Fluorine-doped Oxide Layers Customized Solutions We provide tailored solutions for cutting-edge industries, including: Industry Applications Nanotechnology Functional thin films, nanocomposites Fuel Cells Electrode coatings, catalyst layers Semiconductors Conductive/insulating layers Medical Coatings Biocompatible films, drug delivery Spray Pyrolysis Precursor decomposition, oxide films Key Advantages · Full-spectrum support: End-to-end solutions for functional coatings, ensuring stable mass production. · R&D customization: Specialized coating development for unique instrument requirements. · OEM services: Comprehensive coating processing for diverse industrial needs. Technical Highlights Core Features · Uniform thin-film deposition: Achieves coatings as thin as tens of nanometers. · Precise flow control: Stable spraying even at ultra-low flow rates. · High thickness accuracy: Exceptional control over coating uniformity. · >95% liquid utilization: Minimizes waste and reduces operational costs. · Clog-resistant ultrasonic nozzle: Ensures uninterrupted operation. · Compact benchtop design: Portable and space-efficient. · Scalability: Suitable for both R&D and production-scale demands. · Repeatable results: Highly controllable spraying for consistent performance. Target Industries · Electronics · New Energy · Biomedical · Glass · Textiles/Nonwovens · Nanotechnology Specifications Basic Parameters Parameter Details Dimensions 520 × 500 × 640 mm Coating Area* 200 × 200 mm (customizable) Power Supply 120V/220V (±10%), 50–60 Hz Nozzle Options Multiple ultrasonic nozzles available Motion System XYZ 3-axis precision control Heating/Vacuum Integrated heated/vacuum plate Certifications CE, FDA Advanced Capabilities · Ultrasonic nozzle technology: Enables nanoscale misting for perovskite, dye-sensitized, and organic solar cell research/production. · 600°C thermal stability: Ensures dense, homogeneous coatings for transparent conductive layers in displays, sensors, and flexible electronics. · Process versatility: Supports spray pyrolysis, dry deposition, and precursor decomposition for ceramics and functional oxides. html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; 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Vacuum Magnetron Ion Sputtering Coater Optional Water Cooling Used to Coat Non-conductive Or Heat-sensitive SEM Samples
Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp:+86 131 7450 6016 Skype: gia@tmaxcn.com
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Lab Vacuum Single Side Six-port Multi-station Glove Box Placeable 9999rpm Spin Coater Machine
Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp:+86 131 7450 6016 Skype: gia@tmaxcn.com
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Lab Benchtop Vacuum Spin Coater Machine with Film Holder And Vacuum Pump
Sales Manager: Gia Email: Gia@tmaxlaboratory.com Wechat: Dingqiuna Whatsapp:+86 131 7450 6016 Skype: gia@tmaxcn.com
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Laboratory Electric Heat Film Coating Machine for Electrode Coater with Dryer
Compact Tape Casting Coater with Vacuum Chuck, Adjustable Film Applicator & Dryer Cover TMAX-TMH250 is a CE Certified ready compact tape casting coater with a heating cover designed to produce films with consistent thickness. It has a unique driving system to produce a smooth coating on all types of materials. The flat vacuum chuck is built in to hold the substrate sheet in place, which is particularly useful when making thin coatings. One 100 mm width adjustable micrometer applicator (doctor-blade). Heating cover with digital temperature controller can dry films after coating up to 100°C with a temperature accuracy of +/-1°C. This equipment can be used for researchers on ceramic tape castings and Li-Ion battery electrode coating.
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Thermal Evaporation Evaporator Coating Coater System For Au, Ag, Al Film
Thermal Evaporation Evaporator Coating Coater System For Au, Ag, Al Film TMAX-QH-ZD01-High-Vacuum Multi-Material Evaporation Product Overview The TMAX-QH-ZD01is a high-performance vacuum deposition system designed for precision thin-film coating applications in research and industrial laboratories. It features advanced vacuum technology, multi-source evaporation capabilities, and user-friendly controls, making it ideal for organic electronics, optoelectronics, and nanomaterials research. Technical Specifications No. Parameter Description Vacuum Chamber 1 Ultimate Vacuum Better than 4×10–5 Pa (new equipment) 2 Leak Rate 6.7×10–8 Pa·L/s 3 Working Vacuum 5×10–4 Pa (Time from atmosphere to working vacuum <30 min) (For N2-purged glovebox-integrated systems, cold state) 4 Vacuum Retention Pressure remains below 3 Pa after 24 hours post shutdown 5 Sample Size 300 × 300 mm 6 Sample Holder Size 360 × 360 mm 7 Evaporation Sources 4 organic + 4 metal sources 8 Compatible Materials C60, BCP, Cu, Ag, LiF, MoO3, Al, etc. 9 Evaporation Sources Configuration - Metal Sources: 4 water-cooled electrodes (compatible with 5cc ceramic Ta crucibles for Cu/Al). - Organic Sources: 4 standard Knudsen cells (10cc, max. 500°C). Performance Metrics: - Organic (NPB standard): Deposition rate 0.5–3 Å/s (±0.1 Å/s stability), uniformity ±5% (≤300×300 mm). - Metal (Al standard): Deposition rate 0.5–3 Å/s (±0.1 Å/s stability), uniformity ±5% (≤300×300 mm). 10 Source-to-Substrate Distance 530 mm (metal sources include extendable electrode rods, default 100 mm). 11 Mask Library Not included (customizable upon request). 12 Thickness Probes 4 imported probes (1 probe monitors 2 sources). 13 Thickness Display Real-time touchscreen monitoring: - Individual source rate/thickness/temperature (Knudsen cells). - Total thickness/rate (large-font display). 14 Deposition Control Organic sources: Rate/temperature control. Metal sources: Rate control (manual/automated). 15 Software Process lock function for repeatability. 16 Closed Pumping Mechanical pump isolation feature to enhance productivity. Key Advantages 1. High Precision & Uniformity 1. Stable deposition rates (≤±0.1 Å/s variation) and excellent uniformity (±5%) ensure reproducible thin films for sensitive applications like OLEDs and solar cells. 2. Multi-Source Flexibility 1. Simultaneous evaporation of organic/metallic materials (8 total sources) enables complex multilayer structures without breaking vacuum. 3. Robust Vacuum Performance 1. Ultra-high vacuum (4×10–5 Pa) and low leak rate (6.7×10–8 Pa·L/s) guarantee contamination-free coatings. 4. User-Centric Design 1. Intuitive touchscreen interface, real-time monitoring, and glovebox compatibility streamline workflow for lab environments. Recommended Applications · Research: Organic semiconductors, perovskite solar cells, quantum dots. · Industry: Optical coatings, flexible electronics, barrier films. · Education: Thin-film deposition training, material science experiments. html {margin:0;padding:0;} body {margin:0;padding:5px;} body, td {font:12px/1.5 "sans serif",tahoma,verdana,helvetica;} body, p, div {word-wrap: break-word;} p {margin:5px 0;} table {border-collapse:collapse;} img {border:0;} noscript {display:none;} table.ke-zeroborder td {border:1px dotted #AAA;} img.ke-flash { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/flash.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-rm { border:1px solid #AAA; background-image:url(https://www.lithmachine.com/js/htmledit/kindeditor/themes/common/rm.gif); background-position:center center; background-repeat:no-repeat; width:100px; height:100px; } img.ke-media { border:1px solid #AAA; 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